4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

Intake problem that will not go away.

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Old 10-17-2009, 10:28 AM
  #1  
russ98stang
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Default Intake problem that will not go away.

had a leak on the left side of the manifold, so I replaced the gaskets. I tourqed all the manifold bolts to 20 ft/lbs in the proper tourqe sequence. Now the same leak is there along with 2 new leaks around the thermostat housing and the #5 cylinder (right front next to thermostat). Anyone know of a good how to article so i can see what i did wrong. It was pretty self explainitory, the gaskets even hold themselves with the nipples. And also, the car has a skip when under load now but its probally just a plug issue.
The driver had driven the car hot a few times also, but i check the manifold and seen no cracks.... Can you guys give any tips on this project and a good wright up?
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Old 10-17-2009, 10:38 AM
  #2  
0949er
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had this problem with my old 99. thats ultimatly why I got rid of the car... Had a leak, replaced the intake manifold+gasket, but no matter what I did, It would start to skip under load.... what i didn't check was the COP where the leak USE to be.

Where the leak was, did it leak coolant onto any specific plug/COP? if so, try replacing that COP and see if that works?
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Old 10-17-2009, 11:12 AM
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Xemeth
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Did you replace the manifold? It could have warped.

Also, your skip could be coming from your manifold leak. The leak is causing the a/f ratio in the cylinder it's leaking to be too lean, causing a misfire. The 5.3, 5.7, and 6.0 GM truck motors are notorious for it.

If you replace the intake and the gaskets, and it's still there, the head itself could have a problem.
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