When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I currently have the white shelby ****. I like it a lot. Doesn't get hot or anything. However, it has taken a couple of scratches that I don't like, so I'm considering going black.
Cliff out of curiosity, how did you secure the insert into the ball? Have a picture of the insert out of the ball? I see you threaded the insert and I'm assuming it is a slight press fit with glue and the threaded insert continues about an inch or more into the ball?
Machine the OD of the insert about .001-.002" larger than the ID of the ball, then throw the insert in the freezer before installing it, then let it sit til the insert is room temp. Should hold nicely
Cliff out of curiosity, how did you secure the insert into the ball? Have a picture of the insert out of the ball? I see you threaded the insert and I'm assuming it is a slight press fit with glue and the threaded insert continues about an inch or more into the ball?
Originally Posted by tbirdscwd
Machine the OD of the insert about .001-.002" larger than the ID of the ball, then throw the insert in the freezer before installing it, then let it sit til the insert is room temp. Should hold nicely
I did not take any photos, didn't occur to me--next time I make one I will.
The ball was drilled 5/8"Ø, 1.625" deep--the measured bore was 0.627" after drilling.
The insert was machined of 3/4"Ø 6061 aluminum, the shank is 0.626"Ø by 1.5" opened ended, threaded M12x1.5 a bit over 3/4" at the entry, the remainder of the insert bore was counter-bored (drilled) 31/64"Ø from the "back" end.
It was epoxied into the ball using a Permatex steel filled fast cure product, which IMHO will provide a more secure fit-up than would any attempt to use a press or chilled fitment due to the greatly dissimilar materials, and unknown properties of the ball.
There's plenty of surface area for the epoxy to bond (3.0in²), and steel filled epoxy sticks like "baby shìt to a blanket" on both materials.