View Single Post
Old 01-12-2009, 09:33 AM   #1
Jazzer The Cat
Wheels/Tires Section Moderator
2002 Ford Mustang
 
Jazzer The Cat's Avatar
 
Join Date: Jun 2006
Vehicle: '02 s281 #0014
Location: SF Bay Area
Posts: 5,327
Default T-3650 ~ T-56 swap with complete instructions

The following post is compiled over the course of a month, so timeline might not always make sense.

The Jazzer bit the bullet today and going with a nice new 6 speed. Gear ratios are FAR better than the current and looking forward to losing the bearing howl I currently have in all gears

T-3650
3:38
2.00
1:32
1:1
.68

T-56
2:97
2:07
1:43
1:1
.8
.62

Jazzer is a shifty character


Here she is.... bay-bay







Brand new #1260 with Cobra cross-member and Dynotech alum. DS. Unfortunately, I had to replace my current alum. DS with a 1" shorter one due to the extra length of the T-56. I also have a nice new Pro50 shifter and is red-to-go

This new trans has a reverse lock-out switch and needed to do some "adjustments" to avoid the need to run 12vt. power lines to access reverse:

This was VERY easy to do, actually, and will not need to run any power lines OR completely give up on the nice little safety feature of the switch. Before you start, just try pushing in the button on the end of this switch.... OUCH!!!

Below is a pic of the switch with original parts removed, and new ones below on the RH side:

The clip on the top RH side is the keeper that holds the spring assembly inside the switch over on the LH side. Use some small specialty pliers to collapse and remove this clip. The spring is VERY strong, but held a small "C" clip (see last picture below). The energy will NOT cause it to fly out of housing, so don't wory about it "putting someones eye out" like in school

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Below is a pic of the heavy ORIGINAL spring, the small spring (on bottom) once removed and the replacement springs with some original, but newly oriented, parts to be installed above:

Down inside the tube of switch, there is a small 1/4" pin that is the actuator from the solenoid switch. If you reach down inside, you can easily push this button out of the way. On an OEM car with this switch, power would be applied and this little button would be drawn out of the way. This would allow the "little" spring to be the ONLY resistance to finding reverse with shifter. Without power, the little button holds keeper just behind the small "C" clip and forces the BIG spring to cause MUCH resistance finding reverse with shifter.

We are going to remove the small spring, and collapse the keeper to remove the small "C" clip to then remove the BIG spring.

THIS SPRING IS UNDER SOME PRETTY SERIOUS COMPRESSION. TAKE MUCH CARE IN REMOVING IT AS IT WILL PUT SOMEONES EYE OUT...NO KIDDING. WEAR SAFETY GLASSES WHEN TAKING THIS ASSEMBLY APART!!!.

The above pic also shows the two new springs to be the resistance springs to finding reverse. At this point, the trans is not installed and cannot be sure if this will be a good amount of resistance. It will remain to be seen and may have to experiment with different ones. I could just remove all the guts and go w/o any resistance at all, and the trans would be 100% fine oporationally. This would create zero resistance find reverse when looking for 5th during a downshift. So if you do this swap, you can decide for yourself. I currently have a resistance spring in my T-3650 and kinda like the idea. You could even leave the original spring and would not harm the trans in any way, but would be a little tiresome on your arm when in need to back-up.

To re-install NEW spring assembly, you will have to do a little jiggling go get the keeper/spacer in the bottom of the switch (see LH side of new springs in center pic) This is needed to get by the 1/4" solenoid button, but not difficult. Just push the springs inside, and attach the big clip with the two little holes in the end, and your set. This NEW spring set-up will not be NEARLY as strong so restance to finding reverse will be very much reduced.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

Here is the final product with the original springs and small "C" clip no longer used:


Now try pushing on the end again..... ahhhhh

There you have it, ladies and germs. LMK if I missed something or you think I need help

JTC

Last edited by Jazzer The Cat; 11-15-2009 at 12:50 PM. Reason: speling erors
Jazzer The Cat is offline   Reply With Quote