V6 (1994-2004) Mustangs Technical discussions on the 3.8L and 3.9L V6 torque monsters

Another blown up muffler

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Old Aug 31, 2009 | 03:12 PM
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Default Another blown up muffler

ok so in the time period of this year iv blown out the welds in 5 mufflers so far. flow master knock offs, real flow masters, and now my macs. any ideas how i can stop this? i dont wana have to buy new mufflers every 3 months or so
Old Aug 31, 2009 | 03:15 PM
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with a 3 inch drop you sure you're blowing them out and not scraping them apart by bottoming out when backing out of or pulling into driveways?
Old Aug 31, 2009 | 03:57 PM
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nah the casing on all the mufflers have been un touched the subframe connectors hit before the mufflers. if i hit the muffler with a screw driver i can hear the parts rattling
Old Aug 31, 2009 | 04:00 PM
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You sure it's not your cat falling apart?
Old Aug 31, 2009 | 04:27 PM
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points to Mac O/R H pipe in sig
Old Aug 31, 2009 | 09:00 PM
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Still wondering what springs you have for a 3 inch drop and how the hell you drive it lol.
Old Aug 31, 2009 | 09:24 PM
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ive had flows and flow knock offs on both my jeep and my mustang and ive never had a problem and the way i wheeled my jeep should have beat the hell out of them but ive never had a problem
Old Aug 31, 2009 | 11:18 PM
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I've never seen mufflers just fall apart, maybe the knock offs, but not a name brand unless your driving conditions are just brutal.
Old Sep 1, 2009 | 12:29 AM
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Originally Posted by Shaunmac9128
Still wondering what springs you have for a 3 inch drop and how the hell you drive it lol.
i chopped my springs and i drive it over nothing but smooth ground lol makes the center of gravity real nice though i have to actually have a friend lift my wheel well to get a jack under the car hahaha

and to Ryan i wouldn't exactly call my driving condition "brutal" but i like to have fun lol. however i have noticed a extreme amount of air moves through my pipes like at idle the air outa 1 of my pipes is the same as alot of peoples car and like 2500-3K rpms is it possible that i could be over flowing them? i don't think thats rly possible but i've been wrong before.
Old Sep 1, 2009 | 03:35 AM
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Well Flowmasters and many others will rust internally quite badly if there is a lot of moisture and exhaust has moisture in it.

We have a set of series 40's and there is almost no baffling left in them because it rusted out. I shake the muffler and chunks of rust come out.

Our Borla's are stainless and have never had that problem.

Maybe that is the problem that you have.



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