1966 Mustang Coupe Restomod
#1
1966 Mustang Coupe Restomod
This is what we are starting with. There is not a lot of rust but since Ford did not prime a lot of the inner structure we will be removing all the sheetmetal do any needed rust repair and epoxy priming. The plans are to install Rod & Custom front and rear suspension, Wilwood brakes, Currie 9", AOD and a 347. The body mods will be fender flares, drip rails removed, cowl vents filled in and maybe a few other things as we go.
One of the first things we did after bracing the body was to remove the cowl
The quarter panels were removed
The roof was also removed and there was only surface rust but in a few years it will get worse if it is not cleaned up now
One of the first things we did after bracing the body was to remove the cowl
The quarter panels were removed
The roof was also removed and there was only surface rust but in a few years it will get worse if it is not cleaned up now
#3
I'm sure a lot of you are wondering why do we remove all the sheetmetal. The quarters were replaced at one time and we did not trust the workmanship and once they were removed we found rust in the outer wheelhouse. The roof was removed because Mustangs are known to rust in the inner structure in the front by the top of the A pillar. In this case we were lucky and only had surface rust but over time would became holes. The other area on coupes is the sail panel inner structure and we did find rust. A little rust on the left side but the right side had a few small rust holes starting.
#6
Lower cowl welded in place
The welds were ground down and epoxy was brushed on
Upper cowl fit and welded
Fender apron to cowl extensions welded in place and started to test fit the roof after it was sanded and the back side epoxy primed
The welds were ground down and epoxy was brushed on
Upper cowl fit and welded
Fender apron to cowl extensions welded in place and started to test fit the roof after it was sanded and the back side epoxy primed
#8
Brian has done a lot of work since I last posted
The rear frame rails had a little rust and needed to be replaced
Test fitting the trunk floor and gas tank
Plug welding the trunk drop offs
Fitting the rear package tray and sail panels
The quarter panels were shaped wrong and had to be modified
Fitting the taillight panel and end caps
Left outer wheelhouse welded in place
The right side was to long and had to be modified
Starting to weld the sail panels
Rear panel welded in place along with the sail panels
The rear frame rails had a little rust and needed to be replaced
Test fitting the trunk floor and gas tank
Plug welding the trunk drop offs
Fitting the rear package tray and sail panels
The quarter panels were shaped wrong and had to be modified
Fitting the taillight panel and end caps
Left outer wheelhouse welded in place
The right side was to long and had to be modified
Starting to weld the sail panels
Rear panel welded in place along with the sail panels
#9
We had a major set back. Brian lined up the doors but when he went to line up the fenders and hood he found a major problem. A former employee welded the front end on wrong even though he measured and remeasured before welding. There was very little gap on the left door and a large gap on the right side so the front end had to be cut off. After working on this about two weeks at my expense Brian is satisfied with how it lines up and we should be able to start charging the customer again early next week.
The replacement outer torque box had to be modified to get it to fit.
The replacement outer torque box had to be modified to get it to fit.