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1966 Mustang Coupe Restomod

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Old 04-15-2015, 05:03 PM
  #1  
GPR
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Default 1966 Mustang Coupe Restomod

This is what we are starting with. There is not a lot of rust but since Ford did not prime a lot of the inner structure we will be removing all the sheetmetal do any needed rust repair and epoxy priming. The plans are to install Rod & Custom front and rear suspension, Wilwood brakes, Currie 9", AOD and a 347. The body mods will be fender flares, drip rails removed, cowl vents filled in and maybe a few other things as we go.

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One of the first things we did after bracing the body was to remove the cowl

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The quarter panels were removed

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The roof was also removed and there was only surface rust but in a few years it will get worse if it is not cleaned up now

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Old 04-16-2015, 08:29 AM
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fastbackford351
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Damn. As much love as you're showing this car, I'm guessing you have some pretty serious plans for it.
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Old 04-16-2015, 11:37 AM
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I'm sure a lot of you are wondering why do we remove all the sheetmetal. The quarters were replaced at one time and we did not trust the workmanship and once they were removed we found rust in the outer wheelhouse. The roof was removed because Mustangs are known to rust in the inner structure in the front by the top of the A pillar. In this case we were lucky and only had surface rust but over time would became holes. The other area on coupes is the sail panel inner structure and we did find rust. A little rust on the left side but the right side had a few small rust holes starting.

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Old 04-17-2015, 05:02 PM
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New firewall and cowl was sanded and epoxy primed

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The cowl side panels and A pillars needed to be replaced

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Test fitting

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Old 05-03-2015, 10:42 AM
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Ready for epoxy primer

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Two coats of SPI black epoxy primer

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Old 05-03-2015, 10:56 AM
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Lower cowl welded in place

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The welds were ground down and epoxy was brushed on

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Upper cowl fit and welded

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Fender apron to cowl extensions welded in place and started to test fit the roof after it was sanded and the back side epoxy primed

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Old 05-04-2015, 12:12 AM
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wow, looking great. i hope to be at your level one day
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Old 05-29-2015, 10:12 AM
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Brian has done a lot of work since I last posted

The rear frame rails had a little rust and needed to be replaced

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Test fitting the trunk floor and gas tank

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Plug welding the trunk drop offs

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Fitting the rear package tray and sail panels

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The quarter panels were shaped wrong and had to be modified

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Fitting the taillight panel and end caps

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Left outer wheelhouse welded in place

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The right side was to long and had to be modified

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Starting to weld the sail panels

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Rear panel welded in place along with the sail panels

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Old 08-22-2015, 11:08 AM
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We had a major set back. Brian lined up the doors but when he went to line up the fenders and hood he found a major problem. A former employee welded the front end on wrong even though he measured and remeasured before welding. There was very little gap on the left door and a large gap on the right side so the front end had to be cut off. After working on this about two weeks at my expense Brian is satisfied with how it lines up and we should be able to start charging the customer again early next week.

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The replacement outer torque box had to be modified to get it to fit.

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Old 09-02-2015, 04:35 PM
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The repair is finished and a little epoxy was brushed on to stop the surface rust on the weld

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Fitting the shock tower panels

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Welding finished just need to start grinding

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