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Old 05-13-2009, 04:21 PM   #1
ebluekeys
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Unhappy Header Collector Gasket Leak WTF?

Installed midi length headers on my 289, 67 coupe. Carefully bolted collect/gasket assembly in place and tightened bolts sequentially before I even put the headers on the engine!! Then, carefully welded exhaust system to the collectors after all the parts were fitted, thus ensuring PERFECT mate-up between the collector and header. One side leaks!! Took gasket out, and it is clearly leaking dead center between one of the bolt pairs on the 3 bolt connection. The gasket had not yet eroded or burned away, so I rotated it, and again put it back together, being careful to tighten all three bolts symmetrically as I tightened down. Damn thing still leaks!!

What's the secret to no leaks?? It's a pain in the ass getting at the top side of the three bolts to hold them when assembling/dis-assembling the collector connection. If I was smart, I would have tack-welded the bolt heads to the collector flange before I installed the headers, but it's too late for that now.
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Old 05-13-2009, 05:27 PM   #2
rmodel65
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are you using standard gaskets? if so buy some dead soft alum ones
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Old 05-13-2009, 06:33 PM   #3
67mustang302
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Mine ALWAYS leak, it pisses me off. But it bottoms a lot too. They can be hard to keep sealed sometimes, the old joke about if you have LT's you have a leak.
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Who cares how much horsepower it has, all that matters is how fast it goes!

13.20's with 2.25-2.30 60's, 40+ year old suspension sucks!
Best trap 107.11mph, we'll see what the new intake/carb setup does.
12.80 at 110.5mph NHRA DA corrected
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Old 05-13-2009, 11:55 PM   #4
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the gasket material makes a big difference. Also check for burrs, etc. one thing that helped me was to use hi-temp silicone on both sides of the gasket and let it set up, about 15 min, then install it.
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Old 05-14-2009, 12:33 AM   #5
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are the flanges flat???
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Old 05-14-2009, 01:30 AM   #6
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My flanges were flat.


Until the first time that dragged across a speed bump.
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Who cares how much horsepower it has, all that matters is how fast it goes!

13.20's with 2.25-2.30 60's, 40+ year old suspension sucks!
Best trap 107.11mph, we'll see what the new intake/carb setup does.
12.80 at 110.5mph NHRA DA corrected
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Old 05-14-2009, 01:34 AM   #7
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Buy the graphite gaskets and smear the ultra-copper gasket sealer on both sides of the gasket. Tighten and let sit for about an hour. Should be good to go!

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Old 05-14-2009, 01:35 AM   #8
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the secret is to replace your gasket....
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Old 05-14-2009, 04:45 AM   #9
rmodel65
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alum gaskets ftw, autozone and advance normally stock them
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Old 05-14-2009, 09:30 AM   #10
pass1over
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always had go0d luck with the aluminum gaskets pictured above, and my flanges sit LOW
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