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Old 10-12-2009, 10:06 AM   #1
USMCrebel
Mach I Section Moderator
2003 Ford Mustang
 
Join Date: Mar 2007
Vehicle: 03 Mach 1
Location: Huntsville, AL
Posts: 6,631
Default Tech and Install Thread.

FROM THE GREAT MOD GROUNDPOUNDER!!

Ok,
Lets not crowd this thread up like many other tech threads do. If you've got a link/info to add PM me or make a thread about it, and i will add it.

Mid-pipe install

For those intrepid do-it-yourselfers, here's some advice on an O/R H-pipe install, taken directly from a PM to USMCrebel when he was thinking about buying my H for $60 shipped:

listen VEEEEERY carefully, as I am about to make some suggestions that will save you so much time and headache, that you will want to name your next child 'groundpounder' [8D]

On the day that you're planning on strapping this on, or maybe the Friday evening before a Saturday install,get lotsa beer..

err,wait..

1)take your Mach to a muffler shop and have them knock all your bolts and O2 sensors loose. There are4 boltsout back (2 per side) and 4 studs at the manifolds (2 per side). There are 4 O2 sensors, 2 on each bank, and muffler shops have a special wrench that looks like a big brake line wrench that they slide over the sensors and simply pop them loose. They're MUCH easier to put back on - I actually did mine with a crescentwrench and just put some grunt on them.When the muffler shop did the rear bolts, 3 of 4 stripped, so they ended up cutting them off with a torch (and these were bolts that only had 3,000 miles on them). Imagine how much fun THAT would be hacking away with a saw underneath your rig. Not pretty. But these guys threw it up on the rack, backed off what needed backing off, cut what needed to be cut, and the car was in the air for about 10 minutes total.

2) get 4 new bolts for the rear (and if you need them,nuts for the studs up front). I didn't need the nuts for the studs, but the bolts obviously since mine had to be cut. Makes it SO much easier on the install of the H to be using nice and clean, non rusty bolts.

3) take it slow on the stud nuts up front (both taking them off and putting them back on) and use penetrating oil (WD40 or whatever). If you snap one of these like my buddy did on his 96 GT, much unhapiness ensues and the whole shebang goes to hell in a handbasket.

4) if you have an air impact or an air rachet, make use of it.

5) use a jackstand or wooden block to keep your mufflers and cat back aligned properly

6) if you don't have a long 3/8 extension or twoand a u-joint for same, get them before you start. There are some angles on this that you cannot reach in a straight line.

7) for the passenger side, there is a one-use crush gasket that youshould get from your local stealership (PN 2C5Z9448AA ~$20)OR you can get some exhaust sealer pooky in a tube and slack it on where your H where themanifolds bolt up. Just a little insurance .

The H bolts right up in place of the old one, and it's MUCH easier to install because there are no cats in the way. It's still tight, but there's enough room to get it done without too much pain. I did mine by myself and had the old one off and new one on within an hour.
__________________


Suspension links

I saw this link and read the 1st paragraph and was like ........this is good stuff, and i think everyone should at least look over. Also i didnt want to whore up the other suspension thread

http://www.miracerros.com/mustang/t_suspension.htm

I have compiled The Official Suspension Guide and is also a sticky over in the 4.6 (Modular) section. Miracerros is an AWESOME site for sure!

Jazzer
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2003 Ox Wht Mach 1 1:814
bone stock
Her name is Melanie

Last edited by USMCrebel; 10-12-2009 at 01:51 PM.
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Old 10-29-2009, 01:09 AM   #2
USMCrebel
Mach I Section Moderator
2003 Ford Mustang
 
Join Date: Mar 2007
Vehicle: 03 Mach 1
Location: Huntsville, AL
Posts: 6,631
Default

Calculators
courtesy of Rygi and various webpages

Very helpful to have but always get lost in the mix.

http://www.corral.net/tech/gearcalc.html
http://www.allfordmustangs.com/Detailed/608.shtml
http://www.paladinmicro.com/PalMFrame00.htm?wks=spd
http://www.moddedmustangs.com/performance-calculators/

Rebel...this may be good info for the tech sticky, with a "C" added to the title of course. Up to you homey.


Clutch Info
http://www.popularhotrodding.com/tec...lay/index.html
__________________
2003 Ox Wht Mach 1 1:814
bone stock
Her name is Melanie

Last edited by USMCrebel; 10-29-2009 at 09:18 PM.
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