Roush M90 deal...install notes?
10-19-2010, 11:53 AM
#21
4th Gear Member
Join Date: Apr 2008
Location: San Diego, CA
Posts: 1,486
The instructions call out Electrical Tape, but it gets sticky and comes loose when hot, so instead I opted for the real thing:
Wrap Tape, Wire Harness, 3/4 inch, non-adhesive, tape used to wrap wiring harnesses - P/N 913-1
Wrap Tape, Wire Harness, 1 1/4 inch, non-adhesive, tape used to wrap wiring harnesses - P/N 913-2
Black Tape, Black Cloth, 3/4 inch wide x 100ft long, used to terminate non-adhesive wiring tape – P/N913-4
Wire Loom Flexible Cover, 1/4 inch ID, split flex tube to hide the wires - C8965C-2
National Parts Depot
http://www.npdlink.com/
Select the Mustang Catalog, and look under "Paint, Tools and Accessories"
Wrap Tape, Wire Harness, 3/4 inch, non-adhesive, tape used to wrap wiring harnesses - P/N 913-1
Wrap Tape, Wire Harness, 1 1/4 inch, non-adhesive, tape used to wrap wiring harnesses - P/N 913-2
Black Tape, Black Cloth, 3/4 inch wide x 100ft long, used to terminate non-adhesive wiring tape – P/N913-4
Wire Loom Flexible Cover, 1/4 inch ID, split flex tube to hide the wires - C8965C-2
National Parts Depot
http://www.npdlink.com/
Select the Mustang Catalog, and look under "Paint, Tools and Accessories"
Last edited by Roy_R; 10-25-2010 at 01:28 PM.
10-21-2010, 11:48 PM
#25
4th Gear Member
Join Date: Apr 2008
Location: San Diego, CA
Posts: 1,486
TIP: Lower the windows a bit before you start the install, cause they don't dip down without battery power if you have to open/close the doors 
My son helping me with the install...
Wiring done, MAF and TPS sensor connectors moved to the other side of the engine. Hope I made the flying leads long enough to reach the connectors
My son helping me with the install...
Wiring done, MAF and TPS sensor connectors moved to the other side of the engine. Hope I made the flying leads long enough to reach the connectors
Last edited by Roy_R; 10-22-2010 at 08:10 AM.
10-23-2010, 06:44 PM
#30
4th Gear Member
Join Date: Apr 2008
Location: San Diego, CA
Posts: 1,486
TIP:
1. The holes for the Inter-cooler pump does not fit the supplied drawing template. Mark and drill the top left hole, then use the pump mounting bracket to locate the other one. Use two bolts from the front bumper to attach the pump assembly to the bracket.
2. Vaseline or petroleum jelly works great to lube the fuel-injector o-rings (use very little).
Inter-cooler radiator installed..moved the ground tab to the top after I took this pic. Make sure to scrape the paint for a good ground connection.
Pump installed..
PS. I had no issues removing the spark-plugs, but Roush sent me the wrong ones. They have a larger diameter and wrong thread....
1. The holes for the Inter-cooler pump does not fit the supplied drawing template. Mark and drill the top left hole, then use the pump mounting bracket to locate the other one. Use two bolts from the front bumper to attach the pump assembly to the bracket.
2. Vaseline or petroleum jelly works great to lube the fuel-injector o-rings (use very little).
Inter-cooler radiator installed..moved the ground tab to the top after I took this pic. Make sure to scrape the paint for a good ground connection.
Pump installed..
PS. I had no issues removing the spark-plugs, but Roush sent me the wrong ones. They have a larger diameter and wrong thread....
Last edited by Roy_R; 10-24-2010 at 10:24 PM.