4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

2004 4.6 Shorty BBK Headers

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Old 10-16-2011, 02:31 PM
  #1  
hebstang04
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Default 2004 4.6 Shorty BBK Headers

Hey all!, I am installing BBK shorty headers on my 04 GT, 4.6. I am removing the studs which hold the exaust manifold on the right side so I will have clearance to slide the header in, engine is already jacked up. The studs fit a 5mm socket to remove them. I was disstressed to discover that 3 of these studs are rounded off where the socket fits. I am stumped on how to remove them, the header will not fit until the studs are removed. Anyone know what I'm talking about?

Thank You!
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Old 10-16-2011, 11:07 PM
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stevednmc
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Harbor freight sells (or used to) a stud removal tool set for pretty cheap. works pretty well. Failing that, maybe hit up sears..
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Old 10-17-2011, 06:52 PM
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uberstang1
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Forget buying special tools its actually quite simple, break the nut loose, then thread a second nut onto the stud, use a wrench and turn the inner stud and it will pull it right out.
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Old 10-18-2011, 09:12 AM
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trailor
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or you could just use the original stud. on my LT install, i kept several of the stock studs in there. unless its one that wont fit, of course
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