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why acrylic? for a 1 off attempt wouldnt it have worked out better with fiberglass or CF? you could have even made a mold first, and then pulled the acrylic off that?
i'm also interested in where you got the lenses from, i want to do my own HID mod on both the camaro and mustang. just wish they made square HID's...
the acrylic is cheap, easy to vacuum form. fiberglass, just more work n prep. I also could have made a mold with Great Stuff (the foam insulation stuff) but eh.
Theretrofitsource.com, ya there probably always be circular, more of a egg shape if you look at em from the side. Because of the optics involved.