4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

Cracked intake???? Stumped

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Old 01-31-2012, 06:24 PM
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pbnolan86
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Default Cracked intake???? Stumped

I have a 99 Mustang procharged with 10 pounds of boost. Just recently I developed a miss and started investigating. I found coolant in several areas on the spark plugs and coils. I ran a compression check and everything is fine. I changed the lower intake gaskets because the miss felt the same as previous issue that the gaskets fixed. This time it didn't fix it. Coolant showed up in the same places and I cannot find the leak anywhere as there is no coolant any other places except for wells of the spark plugs. If u start the car it will run fine until the car warms up and thermostat opens and then here comes the miss. I understand the crossovers are weak in this car but how can coolant be on top of several plugs on both sides of car without any other coolant sitting anywhere. Please help this is my daily driver and now have been without wheels for over a week.
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Old 01-31-2012, 08:47 PM
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mvr
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definately sounds like a cracked intake. i assume you have the full plastic one? get the intake manifold with the aluminum crossover. or an aftermarket one.
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Old 01-31-2012, 09:05 PM
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pbnolan86
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When u say aluminum crossover r u talking about the very front of the intake where it goes from thermostat housing all the way across to the other head right behind alternator because on my intake that part is all metal but I think there is actually 4 small bolts that hold that section on to the actual plastic intake. Just trying to understand the difference between all these intakes. Thank you
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Old 01-31-2012, 09:06 PM
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stevednmc
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yes....thats what he's talking about, but even those intakes have cracking issues over time.
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Old 01-31-2012, 09:16 PM
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pbnolan86
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Where does the cracking normally take place and why is there no coolant anywhere else other than the spark plug wells on the heads
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Old 01-31-2012, 09:21 PM
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stevednmc
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I know ive seen pictures on here somewhere.....will search.
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Old 01-31-2012, 09:25 PM
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pbnolan86
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Thanks alot
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Old 01-31-2012, 09:36 PM
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stevednmc
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Here are some good threads:

https://mustangforums.com/forum/4-6l...heating-2.html

https://mustangforums.com/forum/4-6l...uld-i-get.html

Search is yo fwend...just typ in the search bar cracked 4.6L intake manifold...a whole wealth of info is there.
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