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-   -   Blew a spark plug and COP clean out of the head (https://mustangforums.com/forum/4-6l-1996-2004-modular-mustang/683423-blew-a-spark-plug-and-cop-clean-out-of-the-head.html)

Syracuse315 10-14-2012 07:50 PM

Blew a spark plug and COP clean out of the head
 
Took the car on a circuit track on Friday (photos/vids coming later) and ended up pushing the limit a bit. Thought I had a muffler leak or something similar, and after looking under the hood, found I have ripped the COP in half and launched the spark plug out of the engine. Here are some pictures:

Smashed the electrode in:
https://sphotos-b.xx.fbcdn.net/hphot...59944838_n.jpg

Crack in the ceramic portion:
https://sphotos-a.xx.fbcdn.net/hphot...92889229_n.jpg

COP broken in two:
https://sphotos-b.xx.fbcdn.net/hphot...39887266_n.jpg

In the process of getting a helicoil/time-sert because there are no good threads left in the block. I'm assuming this was my fault, because looking back at the torque specs on the spark plugs it's only 18 ft-lbs, and I'm sure I did tight + 1/4 turn...lesson learned!

The car felt a little hesitant under full throttle for about a month or two and my gas mileage has been much worse than normal. I'm hoping it has something to do with this issue of the spark plug slowly backing out of the head.

Fillerdust 10-14-2012 10:13 PM

That sux. I had that happen to me last year. I lucked out, I tapped it out and has held up fine even with dragstrip runs and some abuse, knock on wood.

Syracuse315 10-15-2012 06:20 AM

I'm worried that the damage on the spark plug was caused by hitting the piston. Either that happened, or just detonation when the spark plug was still somewhat in the head.

The shop is giving me a call today, so I'll learn the damage then.

uberstang1 10-15-2012 07:03 AM

That sucks, u can stick a scope into the cylinder and check out the piston.

Syracuse315 10-15-2012 08:48 AM

Found a bunch of $50 USB scopes, definitely picking one up soon.

TRexGAWD 10-15-2012 09:39 AM

Ouch, hopefully no further damage than just stripped threads..

cliffyk 10-15-2012 12:07 PM

The recommended torque is 11 lb-ft, this is from the 2000 Shop Manual:

http://www.paladinmicro.com/images/F...ugTorque-1.png

Plug manufacturers usually say 13 to 15 lb-ft, or 1/16th turn for 14 mm tapered seat plugs; 1/4 turn got you up to 45+ lb-ft

http://www.paladinmicro.com/images/TaperSeatTest01.jpg

If you have not already done so you need to remove and re-torque the other seven...

Syracuse315 10-15-2012 12:21 PM


Originally Posted by cliffyk (Post 8072445)
The recommended torque is 11 lb-ft, this is from the 2000 Shop Manual

If you have not already done so you need to remove and re-torque the other seven...

Thanks for the info Cliffy. I planned on retorquing them as soon as I got the car back.

Here is the endoscope/inspection camera I just bought:


Syracuse315 10-16-2012 06:09 AM

And the videos from the track before it went boom:

Mustang Chasing Z06:


Syracuse315 10-16-2012 06:16 AM

And Z06 chasing Mustang:



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