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REAR END PROS Need Help!!!

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Old 05-22-2007, 08:28 PM
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Jon82387
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Default REAR END PROS Need Help!!!

Hey guys im attempting to do my own gears(attempting keyword) and ive followed the few really good guides on here ive found (http://www.corral.net/tech/drivetrain/gears.html, https://mustangforums.com/m_2535220/tm.htm) but now ive run into a problem i cant figure out. Im reassembling the pinion , pinion/shims/rear bearing/crush sleeve/outer bearing/slinger/seal/dustboot/nut all in that order as soon as i start to get the nut tight the whole pinion won't spin at all, i thought it was supposed to be able to spin freely until the crush sleeve started to crush and then it would start to tighten up to 15-30 in. lbs but as soon as i go to tighten it the whole assembly will barely move any suggestions as to whats going wrong??? thanks in advance
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Old 05-22-2007, 08:34 PM
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Does Not Exist
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Default RE: REAR END PROS Need Help!!!

eek! should've left it to the pros.[]
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Old 05-22-2007, 08:41 PM
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Jon82387
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Default RE: REAR END PROS Need Help!!!

ya after going through what i have so far i totally regret it now but i want to at least get it back together and drivable, i had it priced out to be installed was around 350$ i figured id save that for other mods..... but came back to bite me now [:@]
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Old 05-22-2007, 10:52 PM
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rsw007
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Default RE: REAR END PROS Need Help!!!

http://www.angelfire.com/theforce/5o...5ohtech001.htm
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Old 05-22-2007, 11:44 PM
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aode08
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Default RE: REAR END PROS Need Help!!!

ORIGINAL: Jon82387

Hey guys im attempting to do my own gears(attempting keyword) and ive followed the few really good guides on here ive found (http://www.corral.net/tech/drivetrain/gears.html, https://mustangforums.com/m_2535220/tm.htm) but now ive run into a problem i cant figure out. Im reassembling the pinion , pinion/shims/rear bearing/crush sleeve/outer bearing/slinger/seal/dustboot/nut all in that order as soon as i start to get the nut tight the whole pinion won't spin at all, i thought it was supposed to be able to spin freely until the crush sleeve started to crush and then it would start to tighten up to 15-30 in. lbs but as soon as i go to tighten it the whole assembly will barely move any suggestions as to whats going wrong??? thanks in advance
its called drag and its normal to a certain torque, gears are easy to install, the re shimming and torquing is what takes alot of time.Ive seen jobs last 45 min, and some 7 hours, requiring a case spreader etc etc etc
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Old 05-22-2007, 11:54 PM
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Jon82387
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Default RE: REAR END PROS Need Help!!!

Thanks for the tips and links guys well i installed the pinion and torqued the hell out of it, then took it apart turns out i crushed the crush sleeve and just kept tightening past the sleeve (reason it wouldnt move) guess i was being to careful about it and having new bearings/seal i thought the pinion preload was to much but i think im on the right track now. I did run into another problem tho... when your putting the carrier into the diff. i broke what i think is a spacer? theres a bearing on each side+the cup for the bearings+ a solid spacer? is it ok to just install thinner spacers that = the same distance as the solid one?
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Old 05-23-2007, 12:19 AM
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Default RE: REAR END PROS Need Help!!!

rsw007 that write upis AWSOME!!!
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Old 05-23-2007, 12:28 AM
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89 fox
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Default RE: REAR END PROS Need Help!!!

that solid spacer is what sets you lash....you should stock up on different sized shims and play around with em, until you get you lash set perfect....that is the fun part....especially if you need to adjust the pinion depth!
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Old 05-23-2007, 12:37 AM
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Default RE: REAR END PROS Need Help!!!

ORIGINAL: 89 fox

that solid spacer is what sets you lash....you should stock up on different sized shims and play around with em, until you get you lash set perfect....that is the fun part....especially if you need to adjust the pinion depth!
+1 Assuming you are putting in different size gears, the old shims (spacers) aren't going to work. You'll need to play around with different size shims to move the carrier closer/further from the pinion to get your backlash correct.
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Old 05-23-2007, 12:41 AM
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89 fox
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Default RE: REAR END PROS Need Help!!!

i've had good luck with FRPP gears....99% of the time....you can use the stock pinion shim to set the pinion depth and once the carrier shims were the same for both gear sets
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