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HOW TO: Install GT bumpers (w/Pics)

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Old 03-13-2006, 02:25 AM   #1
SPARTAN VI
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Default HOW TO: Install GT bumpers (w/Pics)

Well, I skipped the $100 bodyshop route as my mom volunteered my father's assistance. Wasn't all that hard, but it did take us about 4 hours to do it... running around and breaks included.. Stupid body shops swear it takes 10+ hours.

I had to order extra parts in order for the GT bumper to mount properly. Search the forums for these part numbers as I can't grab them from fordparts.com They included two fender liners, radiator shield, isolator (styrofoam), and screws.

Anyway, first thing we did is got my baby on a ramp.. little trouble as she kept pushing the left ramp. Father thinks my caliper is locking so the wheel just pushed it. After a good five minutes we got it on.

Front GT Bumper Installation:


Refer to this diagram to follow along: http://www.2005stang.com/gallery/alb...t%20bumper.pdf

First, we had to take off the radiator shield (labelled (2) on the diagram), we used our front-faced wire clippers to grab the pins:

Click the image to open in full size.


*****Make sure you have one of these handy.***** Hands down, one of the most important tools. Put every screw you use in a safe place. You'll probably end up using every one of them. As you'll see later, we used a wooden box in the shape of a swan!

***Another must-have tool is the stubby phillips screwdriver and the
L-screwdriver (that's the one I used on the rear bumper fender wells,
it's impossible to use any other tool).

**Edit** Screws you'll need: N801169S900 : 1 : PACK OF EIGHT SCREWS and W705992S441 : 1 : PACK OF FOUR INSERTS so that you can install 5R3Z-17626-BA : 1 : DEFLECTOR - STONE which connects to the underneath side of the bumper cover and to the radiator

- As you'll see later, we rolled her up on a ramp. This wasn't entirely necessary and had its downfalls when we finished. When we finished with the front bumper and rolled her off... the lip caught the ramp on the left (driver) side, leaving a huge red gash on the bottom of the bumper. Unnoticable to anyone, but it'll bother me knowing that it's there. I'd still recommend the use of some sort of lift/ramp/jack as you'll need the clearance to install the radiator mount. Impossible to install otherwise (but it seems that the radiator mount isn't entirely necessary).

- Unlike the GT, the V6 front fascia doesn't have any screws on the bottom holding it to the frame. The GT uses a radiator mount that... well, mounts to the bottom of the radiator. But everything else applies.

- Pop the two screws on the flanks of the radiator shield labelled (3) on the diagram, then the 4 or 5 along the fenders labelled (4).

- Getting to the flanged nuts, labelled (6), can be tricky. We found that by removing the fender lining we had easy access to those screws. The pins in the fender lining are easier to remove than I thought. Just twist in 1/4 of the way, and they pop up just enough for you to grab them out, I think there are 4 or 5 on each liner. Should take no more than 5 seconds each. I actually stripped one because I thought it was a scew, so we ended up breaking it into pieces to remove it...

- With the fender lining off, we can get back to the (6) flanged nuts. Here's where they are:

Click the image to open in full size.

Click the image to open in full size.

- Disconnect the signal lights afterward, just pinch the plastic tabs and pull. After this, it's probably a good idea to have another person help you remove the bumper. Here's my stang missing her face:

Click the image to open in full size.

Note: My sister's sissy tC in the back.. pfft.

- Anyway, we'll need to recover the signal light modules.. this includes the plastic that they're mounted to as the GT bumper I have doesn't include it... but one thing stands in your way.. RIVETS! We found that these little guys can't stand up to the DRILL! Father commentary: The rivets didn't actually give to the drill, but the old bumper
melted away from the heat. The rivets were then accessible with the
magic wire clippers.


Rivets:

Click the image to open in full size.

We actually forgot to recover the signal lights... so DON'T start mounting your GT bumper before taking them out... like we did: http://home.graffiti.net/spartanvi/gt13.jpg
GT bumper with no mounting plastic:

Click the image to open in full size.

- When we mounted the lights on the GT bumper, we used simple nuts and bolts.

Click the image to open in full size.

- Before you get the new bumpers on.. let's get that foam on. There was a difference between the foam pieces: the GT was a tad higher, raising or tightening the grille upwards.

Click the image to open in full size.

- Get that GT bumper on! Reuse every screw from before, very simple. After that, we get to use the new fender liners, note the difference:

Click the image to open in full size.

- Pretty straight forward. Reuse the metal clips on the fender liner, unless you bought extras. You'll have some trouble forcing those damned screws back into their holes. Pinch the tips with your teeth, pliers, or bend them inward with a screwdriver to make this easier.

- Next, the radiator shield!

Click the image to open in full size.

- Refer to the diagram... it's not labelled, it actually serves as a reinforcement for the bumper's lip. The radiator mount I think also has an air-scoop function to direct
air up to the radiator. Actually, I'm pretty sure it does.

- The radiator shield requires 6 screws that go onto the lip of the bumper and another 3 retainers that attach to the radiator mount. I haven't had a chance to get mine on as I need the 3 retainers first.

You're done with the front bumper! Here's "Epona" with her new face lift!

Click the image to open in full size.

Wiring harness and such.. I haven't done yet.

I'll get to the rear bumper tomorrow!

Click the image to open in full size.

Rear GT Bumper Installation:

The rear bumper is pretty straight forward. Only problems we encountered was recovering the wire harness for the lights. We actually snapped part of the harness while we were drilling out the 6 rivets, and duct taped it back together... Came out great, after a few minutes of muscling it in.

Click the image to open in full size.

Here's the diagram for that. http://www.2005stang.com/gallery/alb...r%20bumper.pdf

- Remove the trunk trim to reveal 4 or so nuts.

- Remove these 4 nuts (5).

- Remove the 4 screws labelled (3) on the fender liners.

- Take the V6 bumper off and recover the wire assembly and harness within the stock bumper. Be gentle, don't want to break the plastic harness like we did.

- You'll notice about 6 rivets here, same method as before. We took a drill to them to melt the plastic away then replaced the rivets with nuts and bolts.

- Mount everything onto the GT bumper.. nuts and bolts.

- Get the wiring (7) through the designated hole in the trunk trim before you start screwing things in. Might need a second person to help you muscle it in, but most of all, keep it even!

- Put the screws back on along with the bolts, then the trunk lining and you're finished!

Click the image to open in full size.

***Special thanks to my dad for helping me with both the installation and taking pictures of the process***

- Not one visit to Home Depot was made. [8D]

**Edited on May 14th 2:07AM
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Old 03-13-2006, 02:30 AM   #2
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Great write-up and pics!! Looking good!

I've heard of trunk monkies... but never a trunk swan!

Now, go out and smoke that sissy car next door! [sm=badbadbad.gif]
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Old 03-13-2006, 04:49 AM   #3
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Thanks!

That tC nextdoor is actually my sister's, we parked it over there to get it out of the way.

I should actually thank her for buying it.. I was certain that I was going to buy one until she did, then the Mustangs hit the street.

Anyway, here's another picture of the complete front fascia:
Click the image to open in full size.

The rear bumper is pretty straight forward. Only problems we encountered was recovering the wire harness for the lights. We actually snapped part of the harness while we were drilling out the 6 rivets, and duct taped it back together... Came out great, after a few minutes of muscling it in.

Click the image to open in full size.

Click the image to open in full size.

Here's the diagram for that. http://www.2005stang.com/gallery/alb...r%20bumper.pdf

- Remove the trunk trim to reveal 4 or so nuts.

- Remove these 4 nuts (5).

- Remove the 4 screws labelled (3) on the fender liners.

- Take the V6 bumper off and recover the wire assembly and harness within the stock bumper. Be gentle, don't want to break the plastic harness like we did.

- You'll notice about 6 rivets here, same method as before. We took a drill to them to melt the plastic away then replaced the rivets with nuts and bolts.

- Mount everything onto the GT bumper.. nuts and bolts.

- Get the wiring (7) through the designated hole in the trunk trim before you start screwing things in. Might have need a second person to help you muscle it in.

**Important** thing to remember is before you mount the bumper is to slide the wire (labelled (7)) through the appropriate holes, then mount the bumper. We forgot... so our wires were hanging out the bottom of the bumper. 10-15 minutes later, we use a coat hanger to pull the wire back up through the inside of the trunk... Save yourself the hassle and learn from our mistake!
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Old 03-13-2006, 08:59 AM   #4
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Fantastic...I'm just about to pick up GT bumpers for my 4.0 windveil convertibel and these instructions are perfect.
Thanks for the guide and the do and don'ts!!!
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Old 03-13-2006, 10:14 AM   #5
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

nice info!
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Old 03-13-2006, 10:58 AM   #6
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

DUDE - Those are Excellent directions and documentations. I am doing the same swap and will be sure to print out all the directions - Thanks a million!

btw - how did your exhaust line up to the rear bumper GT cutouts?
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Old 03-13-2006, 11:17 AM   #7
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Nice Job man!!!!!!! I'm impressed, this should help a lot of people.
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Old 03-13-2006, 12:16 PM   #8
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Great tutorial! With your write up, and pics, it should save others a bunch of head scratching. It's efforts like this that make this forum so fun to cruise. Thanks!
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Old 03-13-2006, 12:50 PM   #9
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Great How to Spartan IV. I have one quick question. I notice you have the car up on ramps. Were you able to pull the car on and off of the ramps without draging the bumpers? My stock V6 bumpers look too low to clear ramps to me, i would assume that the GT bumpers sit a little lower. Did they drag?
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Old 03-13-2006, 01:15 PM   #10
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

good job man.
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Old 03-13-2006, 01:27 PM   #11
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!


Quote:
ORIGINAL: muze one

Fantastic...I'm just about to pick up GT bumpers for my 4.0 windveil convertibel and these instructions are perfect.
Thanks for the guide and the do and don'ts!!!
My pleasure! I seem to ask more question than I can answer, so I try to give back to this wonderful community. Special thanks to my father for thinking about taking photos though!

Quote:
ORIGINAL: screaminyellin6

DUDE - Those are Excellent directions and documentations. I am doing the same swap and will be sure to print out all the directions - Thanks a million!

btw - how did your exhaust line up to the rear bumper GT cutouts?
Thanks!

You brought up a good point. My exhaust lined up, but not perfectly. The left exhaust tip is too low. I have the muffler shop to thank for that, so I'm sure they have another visit on the way.

Quote:
ORIGINAL: rygenstormlocke

Nice Job man!!!!!!! I'm impressed, this should help a lot of people.
Thanks! I sure hope so!


Quote:
ORIGINAL: 05 Cayuse

Great tutorial! With your write up, and pics, it should save others a bunch of head scratching. It's efforts like this that make this forum so fun to cruise. Thanks!
Good thing you brought this up! I went down the ramp too quickly and the left lip caught the ramp. I now have this huge red gash on the bottom of the bumper that I'll have to purchase touch up paint for. [:@]

I'll revise my first post for that.. I do however recommend the use of some sort of jack/lift/ramp to install the radiator support on the bottom. No way to do that without getting her off the ground. Just be careful when you're getting her down.
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Old 03-13-2006, 01:39 PM   #12
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!


Quote:
ORIGINAL: SPARTAN VI


Quote:
ORIGINAL: muze one

Fantastic...I'm just about to pick up GT bumpers for my 4.0 windveil convertibel and these instructions are perfect.
Thanks for the guide and the do and don'ts!!!
My pleasure! I seem to ask more question than I can answer, so I try to give back to this wonderful community. Special thanks to my father for thinking about taking photos though!

Quote:
ORIGINAL: screaminyellin6

DUDE - Those are Excellent directions and documentations. I am doing the same swap and will be sure to print out all the directions - Thanks a million!

btw - how did your exhaust line up to the rear bumper GT cutouts?
Thanks!

You brought up a good point. My exhaust lined up, but not perfectly. The left exhaust tip is too low. I have the muffler shop to thank for that, so I'm sure they have another visit on the way.

Quote:
ORIGINAL: rygenstormlocke

Nice Job man!!!!!!! I'm impressed, this should help a lot of people.
Thanks! I sure hope so!


Quote:
ORIGINAL: 05 Cayuse

Great tutorial! With your write up, and pics, it should save others a bunch of head scratching. It's efforts like this that make this forum so fun to cruise. Thanks!
Good thing you brought this up! I went down the ramp too quickly and the left lip caught the ramp. I now have this huge red gash on the bottom of the bumper that I'll have to purchase touch up paint for. [:@]

I'll revise my first post for that.. I do however recommend the use of some sort of jack/lift/ramp to install the radiator support on the bottom. No way to do that without getting her off the ground. Just be careful when you're getting her down.
Yeah must have been hard getting that car up the ramp without scratching. My driveway has a little incline smaller than the ramps in your pic and I barely clear it by a 1 inch or so, because of the lowering kit. Nice job on the install.
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Old 03-13-2006, 05:28 PM   #13
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

Dad just emailed me with his thoughts on the tutorial. I'll edit appropriately:

- The tool is called front-faced wire clippers (as opposed to side-faced).

- The (5) screws are actually flanged nuts.

- The rivets didn't actually give to the drill, but the old bumper
melted away from the heat. The rivets were then accessible with the
magic wire clippers.

- There was a difference between the foam pieces: the GT was a tad
higher, raising or tightening the grill upwards.

- The radiator mount I think also has an air-scoop function to direct
air up to the radiator. Actually, I'm pretty sure it does.

- Another must-have tool is the stubby phillips screwdriver and the
L-screwdriver (that's the one I used on the rear bumper fender wells,
it's impossible to use any other tool).

- Thanks for crediting me, but not necessary. Don't forget to thanky
Franky for offering parts and lights!
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Old 03-13-2006, 08:32 PM   #14
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Default RE: GT Bumpers are on! Quick Instructions inside w/ pics!

SPARTAN VI...Thank you sooooooooooooo much for this great Info and Pictures. Mine are going on in about two weeks, and I, like you, am doing it myself. This should save me so many head-aches and I greatly apreciate it.[sm=happy046.gif]
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Old 04-05-2006, 11:46 PM   #15
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Default RE: How To: Install GT bumpers. Pics included!

Here's a question for you: I'd like to put a V6 grill (sans pony) in my GT. Now I'm hearing that there are dimensional differences in the two grills. Are these differences on the actual outer profile perimeter of the two grills or only inside where they cannot be seen? If it's just on the inside I could fabricate to handle the small differences; but if a V6 only fits in a V6 bumper opening then that idea is out (ain't going with a V6 bumper). ...thanks, Jim
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Old 04-06-2006, 12:38 AM   #16
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Default RE: How To: Install GT bumpers. Pics included!

Thanks SPARTAN IV after doing more looking through my filling cabinet I found where I printed it out from the first time you posted this...
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Old 04-06-2006, 01:33 AM   #17
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Default RE: How To: Install GT bumpers. Pics included!

Anyone want to sell their takeoff V6 grill cheap, let me know; need to experiment. ...Jim

P.S. I have a GT lower grill for ya if that's worth anything to you.
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Old 04-06-2006, 03:43 AM   #18
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Default RE: How To: Install GT bumpers. Pics included!

haha $100 and a day at the shop is bad for you?!


places here would charge me like $500 and keep it for a week for something like that!


thanks for the pics, i plan to do this too
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Old 04-06-2006, 04:13 AM   #19
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Default RE: How To: Install GT bumpers. Pics included!

Quote:
ORIGINAL: fairlane292

Anyone want to sell their takeoff V6 grill cheap, let me know; need to experiment. ...Jim

P.S. I have a GT lower grill for ya if that's worth anything to you.
Wish I could answer your question, but I can help you with your experiment.

I still have the spare V6 grille from the swap and was trying to figure out what to do with it. I'll need to find a big enough box for it first, or maybe I'll just wrap it up in bubble wrap and ship it out that way. Anyway, PM me your address and I'll see what I can do about shipping it out to you. I'll be making a couple of visits to the post office anyway as I have some PC components to ship out, so might as well. When I've shipped it out, all I ask is that you cover the cost of shipping and supplies(maybe $15-$20) and then another $5-$10 for my time. My paypal add

Thanks!
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Old 04-06-2006, 10:42 AM   #20
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Default RE: How To: Install GT bumpers. Pics included!

Great job on the install! Now how about showing pictures of installing the fog light wires lol
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Old 04-06-2006, 10:42 AM
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