4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

What year had spark plug blow problem the most?

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Old 07-19-2011, 10:24 PM
  #11  
TRUEBLUE3934
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Originally Posted by nickmckinney
All of the Windsor 2V heads are the worse offenders of which the 99-00 GT are included. They have an issue with the factory threading and with the heat treating. You never hear about this problem with the 91-98 Romeo and 4V heads which were also 5 thread.
This comment from Nick aligns with what I had understood (or thought I did anyway) about the plug/head issue. After consulting with a couple of engineer friends of mine, we concluded that around 14-15lb/ft should be acceptable and not exert an excessive force on the threads. It is not difficult to apply 25lb/ft of torque to a rachet handle, so be careful if you are not using a torque wrench.

Last edited by TRUEBLUE3934; 07-19-2011 at 10:27 PM.
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Old 07-19-2011, 10:47 PM
  #12  
Derf00
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Originally Posted by trailor
ouch, i'm one of those guys... guess i should re-adjust them before i start doin some damage.. if it makes me sound any less ignorant, my friend who is a ford mechanic told me the "i don't need no stinkin' torque wrench method!" was fine. guess i'll hafta school him now
The only plugs you can get away with not using a tq wrench are the old school style with the crush washer and only if it was a fresh uncrushed washer when you put it on. The tapered plugs are difficult to guage without a tq wrench.
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Old 07-20-2011, 08:55 AM
  #13  
trailor
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Originally Posted by Derf00
The only plugs you can get away with not using a tq wrench are the old school style with the crush washer and only if it was a fresh uncrushed washer when you put it on. The tapered plugs are difficult to guage without a tq wrench.
while i agree with the concept that a torque wrench should always be used for plugs, my method has seemed to work fine on my 4.6L f150 for 50k+ miles (changed again recently, however, in an effort to troubleshoot other concerns/problems), and thus far in the mustang for ~7k miles. once again, i am not arguing your point, just sayin it can work out for you the caveman way, although obviously not the recommended method
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Old 05-10-2013, 12:13 PM
  #14  
ZeroTX
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Thread resurrection!

Did they actually add more threads from '04+? I'm putting in an '09 2v engine (Crown Vic) and was wondering if I can worry a little less. Obviously not all mechanics observe the torque settings, either.
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Old 05-10-2013, 12:25 PM
  #15  
cliffyk
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There is no solid information I have seen indicating that Ford "fixed" anything , nor should they have as it is a maintenance issue--if you always properly torque the plugs (11 to 15 lb-ft) there will be no problem.

I have never heard of a plug-blowout on a GT with a well documented and proper maintenance history--BTW, taking it to a Ford dealer is at best a 50-50 bet; I have watched "mechanics" at two dealerships, and one "performance shop" install plugs on GTs without using a torque wrench...

Last edited by cliffyk; 05-10-2013 at 12:32 PM.
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