2002 engine rebuild
#51
I think we are going to remove the K member for two reasons. We are going to POR 15 the entire engine bay. There is some rust in there and the POR 15 will permanently eliminate it and make everything a nice satin chassis black. Taking it out means we can paint it separate and get between it and the chassis much easier. It will also make hooking up the starter and exhaust much easier as we reinstall the engine. The only tight quarters then will be hooking the steering shaft to the rack, but I think that will be easier than the exhaust and starter.
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#52
My brother has a Steeda Tri-ax shifter somewhere in his garage from his Ford days, before he went to the dark side. He's going to give it to my son since it fits the Tremec 3650 in this Mustang.
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#53
Regardless of the symptoms there is no reason to immediately assume engine destruction. Faulty ignition components are some of the most common issues and will cause these motors to run like *** and sound horrible. The failure that you have run across in your motor is one in a million and very bizarre.
Faulty factory cam hardware installation and/or faulty service done on the heads down the road caused this chain reaction. Its too bad but at least once you are done the thing is fresh and will last a very very long time if properly serviced.
If you immediately tore down every engine with bad noises without changing or inspecting anything I have a feeling youd waste quite a bit of money over a life time. But maybe thats the crazy in me.
Faulty factory cam hardware installation and/or faulty service done on the heads down the road caused this chain reaction. Its too bad but at least once you are done the thing is fresh and will last a very very long time if properly serviced.
If you immediately tore down every engine with bad noises without changing or inspecting anything I have a feeling youd waste quite a bit of money over a life time. But maybe thats the crazy in me.
#54
Regardless of the symptoms there is no reason to immediately assume engine destruction. Faulty ignition components are some of the most common issues and will cause these motors to run like *** and sound horrible. The failure that you have run across in your motor is one in a million and very bizarre.
Faulty factory cam hardware installation and/or faulty service done on the heads down the road caused this chain reaction. Its too bad but at least once you are done the thing is fresh and will last a very very long time if properly serviced.
If you immediately tore down every engine with bad noises without changing or inspecting anything I have a feeling youd waste quite a bit of money over a life time. But maybe thats the crazy in me.
Faulty factory cam hardware installation and/or faulty service done on the heads down the road caused this chain reaction. Its too bad but at least once you are done the thing is fresh and will last a very very long time if properly serviced.
If you immediately tore down every engine with bad noises without changing or inspecting anything I have a feeling youd waste quite a bit of money over a life time. But maybe thats the crazy in me.
I can't imagine this was a factory defect and the engine "survived" 143K miles. It would have self-destructed long before this. Someone was in this engine and didn't bother to torque the cam bolts properly. We are ordering new heads, fully assembled. I am for sure going to check the torque on the cam bolts. I will probably remove the cams and make sure there is plenty of assembly lube and then reinstall and torque them to factory specs. I actually think the rockers fell out as we were removing the valve cover. We heard some strange noises from under the cover as my son was removing the bolts around #3 and #4 on the cover.
Last edited by VTX1800N1; 07-12-2014 at 06:24 AM.
#55
#56
A little confusing, actually. I could hear them fall one by one in rapid succession, and we both looked at each other, wondering what that sound was. It wasn't till the valve cover was off, of course, that I had any idea that the engine had ejected them.
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#57
We pulled the front bumper to get a better look at the radiator frame damage. I found a replacement piece at Rock Auto for ~$80. Just have to get a body shop to cut the old one out and install a new one.
#58
Well, Rock Auto wanted over $70 to ship the radiator support. LMR sells the same part for $109 with free shipping. I also ordered Hawk ceramic front and rear brake pads so that I could get the order over $250 to qualify for $10 off with the Get10 coupon code.
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