Roof replacement 1992 hatchback
#1
Roof replacement 1992 hatchback
Does anyone have any advice regarding roof replacement? All pillars are fine but the roof is crushed right down the middle. Windshield and rear glass also gone with hood and hatch and minor cowl damage. I have replaced floors and sills but never a roof. Where does it need to be braced?
Thank you. This is my first post.
Thank you. This is my first post.
#2
Likely better off asking on a body forum, or maybe making friends with a local body guy who can come by and take a look at it. Roof is very structural and will need to be done correctly, and perfectly. If you have plans to have this car make any sort of power, the roof will tweak quickly if not done right.
#3
I would add bracing just below where the roof is spot welded on across the windshield, the rear window and both doors....Don't forget the quarter windows either.....
well there are 2 ways I could see it being done...
basically a square brace, windshield, rear window and then connecting the 2 while attaching the b pillars
OR windshield and rear window then cross bracing making a X
Which is best, not exactly sure but I would probably do the crossbracing....
BUT before I did any of that I would at least get some weld in full length subframe connectors installed.
well there are 2 ways I could see it being done...
basically a square brace, windshield, rear window and then connecting the 2 while attaching the b pillars
OR windshield and rear window then cross bracing making a X
Which is best, not exactly sure but I would probably do the crossbracing....
BUT before I did any of that I would at least get some weld in full length subframe connectors installed.
#4
Push the roof back up best you can then start drilling the spot welds around the outer part of the skin then start knocking the skin lose with a flat blade the outer part really is just a skin it is the underlying braces that are the strength. pics. would also help here then once the roof is off fix or replace the roof bows that need to be worked. the roof will be welded all the way around and at the tops of the quarters and and at the top of the pillars make sure when you put it back on that is square and everything fits like it should then start tacking it in place it is really not that hard but it is lots of work but then again I am a body man. Now if any thing structural is bent then that is whole other ball game.
#5
Push the roof back up best you can then start drilling the spot welds around the outer part of the skin then start knocking the skin lose with a flat blade the outer part really is just a skin it is the underlying braces that are the strength. pics. would also help here then once the roof is off fix or replace the roof bows that need to be worked. the roof will be welded all the way around and at the tops of the quarters and and at the top of the pillars make sure when you put it back on that is square and everything fits like it should then start tacking it in place it is really not that hard but it is lots of work but then again I am a body man. Now if any thing structural is bent then that is whole other ball game.
#6
I would just buy a roof with the inner structure and bows and then just cut it off take your time and be gentle so you dont have to much damage to it after it is off. cut the bows from the roof with a razor knife or a piece of small wire like mig wire pulled back and forth like a saw.try not to buckle the roof. look at it real close some times the bows can be removed with the roof also.
Last edited by uedlose; 11-16-2011 at 09:27 PM.