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Whats a good method for busting a tack weld? Changing Mufflers again...

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Old Jun 11, 2009 | 09:36 PM
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Default Whats a good method for busting a tack weld? Changing Mufflers again...

Hey everybody....

I need input for the best way to bust a tack weld free.

When I bought my Hooker Axle-backs they had no tips. So I had some nice and unique ones welded on. Well for some odd reason the guy decided to tack weld my mufflers to my tailpipes too....which I didn't ask for.

I need to get them off without jackin' up my stuff. They are literally just a small tack to keep the muffs from moving....but now I need them to "move"....off my car...

I might sound like a hypocrite (this is assuming people read my other posts....ha ha silly me) but I found a smokin' deal on some used Corsa's, and couldn't pass them up. So after years of talking smack about $700-$800 mufflers I finally own a pair.

I don't know jack about welding so this is my first time dealing with this.

Any input would be GREATLY appreciated.
Old Jun 11, 2009 | 09:49 PM
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took some tubi exhaust off a Ferrari last month that was welded on, dremel works for that VERY well tack welds should be no trouble.
Old Jun 11, 2009 | 10:02 PM
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Originally Posted by Legion5
took some tubi exhaust off a Ferrari last month that was welded on, dremel works for that VERY well tack welds should be no trouble.
Thats a great idea...

I am guessing grind it a bit, hit it with a hammer to break it, and then smooth it off with the Dremel again?
Old Jun 11, 2009 | 10:07 PM
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Originally Posted by thedrod
Thats a great idea...

I am guessing grind it a bit, hit it with a hammer to break it, and then smooth it off with the Dremel again?
thanks.

FYI an angle grinder works better for smoothing because they have a large flat edge but those are expensive and difficult to handle. I've seen people dismantle whole exhausts with angle grinders but this would be the pretty way of doing it.
Old Jun 12, 2009 | 01:24 AM
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I was gonna say angle grinder, but leave the guard on. If you need incentive to leave the guard on, I can dig up a photo of my teeth sticking through my bottom lip when I was 14...
Old Jun 12, 2009 | 08:37 AM
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Originally Posted by nineinchnail1024
I was gonna say angle grinder, but leave the guard on. If you need incentive to leave the guard on, I can dig up a photo of my teeth sticking through my bottom lip when I was 14...
10-4 buddy!

What sucks is my dremel tool burned up a few months back. I was grinding rust off a filing cabinet and I guess it got too hot and the motor suddenly stopped and smoke poured out of every hole and crack on the tool. I checked the brushes and they were fine...so it is in the process of being sent back to Dremel for warranty work....hope they do it.

So I do have a Hitachi angle grinder but I think its a little big for this job....

I was thinking to use my Rotary Air Tool....I might be able to fit a Dremel grinding bit on the end of it....
Old Jun 12, 2009 | 08:43 AM
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+1 with the grinding wheel. I am not a fan of those small dremels. If you have an air compressor and a 90 degree angle grinder i would use that. I just find the dremel to be slightly less powerful than kitchen appliances
Old Jun 12, 2009 | 04:28 PM
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Like others have stated... definitely a cut off wheel of some kind, will work.
Dremel is fine (just slow) or a 3M cut off wheel rigged up on a Makita or an air tool if you have access to that...
Old Jun 13, 2009 | 03:21 PM
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If its only a tack weld any cheapo grinder with a cut-off wheel will work fine! if you have access to a plasma cutter, you can even gouge out the weld as well.
Old Jun 13, 2009 | 03:30 PM
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Originally Posted by smokestang
If its only a tack weld any cheapo grinder with a cut-off wheel will work fine! if you have access to a plasma cutter, you can even gouge out the weld as well.
I wish I had plasma cutter! I wish I had a lift too!

I managed to use a cutoff wheel on my craftsman pneumatic die grinder.

As of 20 minutes ago, I am enjoying the sound of the Corsas. So ferocious....seriously....yum.


WAAAAAAAAAAAAAAAAAAAAAAAAAAAHH.WIT.WAAAAAAAAAAAAAA AAAAAAAAAAH.WIT.WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAAAAAAAAAAH.....gurgle gurgle gurgle



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