2005-2014 Mustangs Discussions on the latest S197 model Mustangs from Ford.

Battery cable melted

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Old Nov 11, 2016 | 01:46 PM
  #1  
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Albert Hingpit
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Default Battery cable melted

Hi everyone new to this forum.
I need your help, my battery + wire was glowing red hot after changing the alternator.
Old Nov 11, 2016 | 02:26 PM
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Did you replace the alternator with another OEM unit, or an aftermarket one?
Old Nov 11, 2016 | 02:28 PM
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Aftermarket
Old Nov 11, 2016 | 02:39 PM
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Thats your issue right there. Same as the battery on your car, you cant put any alternator on your engine. You ended up putting one that cranks too much voltage/amps for your electrical system to handle.

What was the reason for the upgrade? Custom audio?
Old Nov 11, 2016 | 02:55 PM
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I was getting a engine check due to a camshaft position sensor. After i replaced that it started acting funny, i check online and found out if i change the alternator it would fix my problem.
Old Nov 11, 2016 | 03:01 PM
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Go to your dealership, and order an OEM replacement alternator. Once its on your car, take it into the dealership and have them go over your system. A car's computer/electrical system is sensitive, and you have fuses, but there's still a chance that you could have fried part of your harness, or various sensors/components.

Electrical systems are like medication, take something too strong and you can damage or overdose your system, too little and it wont do anything.
Old Nov 11, 2016 | 03:05 PM
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Ok I'll do that, is it safe to run the car even if it has a melted wire?
Old Nov 11, 2016 | 03:07 PM
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You need to replace the battery cable anyway at this point, why not pick up the cable kit that PA performance sells? http://www.paperformance.com/premium-mid-length-9907/
Assuming you do not have a short to ground in your system, and that your new aftermaket alternator is still good, this should fix your issue.
Old Nov 11, 2016 | 03:10 PM
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I checked all my grounds and looked at all of the fuse they seem to be ok. Im checking the alternator now with a multi meter to see if it's good.
Old Nov 12, 2016 | 07:28 AM
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Originally Posted by Albert Hingpit
Ok I'll do that, is it safe to run the car even if it has a melted wire?
No, you can end up with a fire.



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