4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

Changing Midpipe

Thread Tools
 
Search this Thread
 
Old Mar 24, 2010 | 10:15 PM
  #1  
stlcardsfanp's Avatar
stlcardsfanp
Thread Starter
1st Gear Member
 
Joined: Jul 2009
Posts: 67
From: NE
Default Changing Midpipe

I just got an x-pipe and am wondering how long it would take to swap it out from my factory h-pipe. My car has about 130k miles on it, so things might be a little rusty....Also, how hard is it to remove the o2 sensors and put them in the new one?

Thanks
Old Mar 24, 2010 | 10:20 PM
  #2  
hot sauce's Avatar
hot sauce
2nd Gear Member
 
Joined: Jul 2009
Posts: 311
From: texas
Default

Originally Posted by stlcardsfanp
I just got an x-pipe and am wondering how long it would take to swap it out from my factory h-pipe. My car has about 130k miles on it, so things might be a little rusty....Also, how hard is it to remove the o2 sensors and put them in the new one?

Thanks
with the right tools and a lift 15-20 mins! without them it may best to go to a exhaust shop and pay them 45 dollars and call it a day
Old Mar 24, 2010 | 10:22 PM
  #3  
stlcardsfanp's Avatar
stlcardsfanp
Thread Starter
1st Gear Member
 
Joined: Jul 2009
Posts: 67
From: NE
Default

I've got ramps a jack and a socket set...
Old Mar 24, 2010 | 10:34 PM
  #4  
stlcardsfanp's Avatar
stlcardsfanp
Thread Starter
1st Gear Member
 
Joined: Jul 2009
Posts: 67
From: NE
Default

Also, will I need a special gasket for the passenger side?
Old Mar 25, 2010 | 12:20 AM
  #5  
Z28KLR's Avatar
Z28KLR
4th Gear Member
 
Joined: Nov 2009
Posts: 1,826
From: SoCal
Default

Might as well get the passenger side gasket since it should be pretty cheap(I think I was able to reuse mine), you will also need a swivel socket attachment to get to one or both of the bolts on the passenger side exhaust manifold, and maybe a 12" extension if I remember correctly. The o2's are easy to remove, but may be easiest to unplug them from their harnesses and pull them out once you get the factory midpipe on the ground. The one on the drivers side nearest the engine was a real bitch to plug back in as I recall (just hard to get my hand in there, think I had to do it from over the hood). Put lots of anti-seize on the o2's and manifold bolts before reinstalling, and of course be sure to do this when your engine is cold. If you're worried about the manifold bolts being a little rusted, it won't hurt to spray them with a little penetrating lube first, but may not be necessary (might as well do it anyway, as a broken bolt creates a real fun problem). I did mine on the garage floor with a friend, took like an hour, including beer and b.s.-ing. Good luck and have fun.
Old Mar 25, 2010 | 02:38 AM
  #6  
MidNightRunner's Avatar
MidNightRunner
2nd Gear Member
 
Joined: Dec 2007
Posts: 213
From: California
Default

Be sure to spray them with a penetrating lube and let it sit for a while. I broke a bolt and it was a HUGE pain to get out. If you spray it it will be easy.
Old Mar 25, 2010 | 05:40 AM
  #7  
uberstang1's Avatar
uberstang1
Chupacabra
 
Joined: Jul 2004
Posts: 9,621
From: wilkes-barre PA
Default

It might be worth it picking up a cheap harbor freight o2 sensor socket or wrench to make life easy
Old Mar 25, 2010 | 07:43 AM
  #8  
stlcardsfanp's Avatar
stlcardsfanp
Thread Starter
1st Gear Member
 
Joined: Jul 2009
Posts: 67
From: NE
Default

sounds good, thanks for the tips.
Old Mar 25, 2010 | 08:26 AM
  #9  
smitty2919's Avatar
smitty2919
5th Gear Member
 
Joined: Sep 2009
Posts: 2,797
From: KY, was MA
Default

ahaha 15-20 min.....that would be pushing it even if the bolts didnt give any problems. but you're in texas lol you are an exception with no rusting problems lol

i did mine and has 35K mi on it....WITH a lift and all air tools and still took a good couple of hours with someone helping me. i like to take my time and not snap any bolts etc.

you...with ramps and sockets....goodluck. I would suggest a shop breaking loose your manifold bolts to avoid snaping them (in which case you need to go there anyways to have them fix it) by yourself it will be a bear to try and support the new midpipe in the back and to snug up the manifold bolts.

also yes, get a passenger gasket. in the end, price out how much to have a shop swap it, only reason i tackle stuff is becasue i have access to A LOT of tools to do the job. a driveway and ramps and sockets, i would weigh the hassel vs cost to have someone do it.

most shops i have gone to will give you a price range, bc they dont know how the manifold bolts will be (hard or easy) so if they are hard, most places are good on their word if it takes an extra hour to do the bolts. Plus they would have heat to help get them out.
Old Mar 25, 2010 | 09:13 AM
  #10  
K Z's Avatar
K Z
2nd Gear Member
 
Joined: Feb 2010
Posts: 233
From: KY
Default

I did mine by myself with ramps in my yard with just the socket set and swivel socet in a hour or two. The biggest part is the passenger side. Go ahead and get the gasket the some PB Blaster, spray the bolts very good. I put the car on ramps sprayed everything down and left it over night , then sprayed more on b4 breaking the bolts loose. Take ur time and u should b fine.



All times are GMT -5. The time now is 10:52 PM.