4.6L General Discussion This section is for non-tech specific information pertaining to 4.6L (Modular) Mustangs built from 1996 to 2004.

Spark plug backed out!!

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Old Jul 24, 2008 | 04:48 PM
  #11  
cassimus's Avatar
cassimus
3rd Gear Member
 
Joined: Jan 2007
Posts: 710
From: Georgia
Default RE: Spark plug backed out!!

just get them replaced with new boots...thats the route i went with last weekend fixed a whole lot...i had the 3rd one back on driver side back out and hissed for like a week till i figured out what it was
Old Jul 24, 2008 | 05:06 PM
  #12  
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allnotch
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Joined: Feb 2008
Posts: 61
From: Florida
Default RE: Spark plug backed out!!

Thats the same one that came out on me too!
Old Jul 24, 2008 | 10:54 PM
  #13  
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warriorofice
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Default RE: Spark plug backed out!!

ORIGINAL: SVTeeshirt

happened to me, and when it backed out it stripped all the threads in my head, the repair cost me only $30 but wow it was a hell of a time, ford wanted $980 or so witha 50% sucess rate... no thanks. I went to advanced and bought a sav-a-thread kit, it had 3 inserts and a punch along with a tap. I have tapered seats to my sparkplug, im not sure if you do, but if you do its all the more a pain. I put some vasoline on the end of the tap, screwed it in a few times then backed it out, cleaned off the metal put on more vasoline then got back to it, eventually i tapped through all of my tapers and to the depth of the sparkplug. The kit comes with an aluminum insert, which i used atv high temp sillicone to make it stick at the proper length, i had to make sure it wouldn't hit the piston,(plug) the clearence was very slim.After this was done, i inserted my sparkplug(with the insert on the end)and gotthe insert to stick into the head.but there was one problem,the plug kept trying to thread deeper into the insert and would not stick.Normally the taper would hold it in place but i had to tap through it. I then dremeled out another one of the inserts (it comes with 3) that i was not using, and stuck the sparkplug through that one, to the middle of the plug, right above the threads to act as a taper. I stuck it in and it got snug, I let it sit for about 12 hours to let the silicone harden. I started her up and volia, at first she was running weird but i re-checked the firing order and problem solved, good as new, the sad thing is she sat for a while for what turned out to be a $30 fix.

hope this helps and good luck.
i used a sav a thread on mine as well, and i know i didnt replace the coils where they were originally, does it matter? i swear my car runs fine.
Old Jul 24, 2008 | 11:03 PM
  #14  
2000AZ5.0GT's Avatar
2000AZ5.0GT
5th Gear Member
 
Joined: Jul 2007
Posts: 3,731
Default RE: Spark plug backed out!!

ORIGINAL: warriorofice

ORIGINAL: SVTeeshirt

happened to me, and when it backed out it stripped all the threads in my head, the repair cost me only $30 but wow it was a hell of a time, ford wanted $980 or so witha 50% sucess rate... no thanks. I went to advanced and bought a sav-a-thread kit, it had 3 inserts and a punch along with a tap. I have tapered seats to my sparkplug, im not sure if you do, but if you do its all the more a pain. I put some vasoline on the end of the tap, screwed it in a few times then backed it out, cleaned off the metal put on more vasoline then got back to it, eventually i tapped through all of my tapers and to the depth of the sparkplug. The kit comes with an aluminum insert, which i used atv high temp sillicone to make it stick at the proper length, i had to make sure it wouldn't hit the piston,(plug) the clearence was very slim.After this was done, i inserted my sparkplug(with the insert on the end)and gotthe insert to stick into the head.but there was one problem,the plug kept trying to thread deeper into the insert and would not stick.Normally the taper would hold it in place but i had to tap through it. I then dremeled out another one of the inserts (it comes with 3) that i was not using, and stuck the sparkplug through that one, to the middle of the plug, right above the threads to act as a taper. I stuck it in and it got snug, I let it sit for about 12 hours to let the silicone harden. I started her up and volia, at first she was running weird but i re-checked the firing order and problem solved, good as new, the sad thing is she sat for a while for what turned out to be a $30 fix.

hope this helps and good luck.
i used a sav a thread on mine as well, and i know i didnt replace the coils where they were originally, does it matter? i swear my car runs fine.
not on 99+ cars, the pre 99 cars use a distributor system I believe, they don't use Coil on Plugs so the ignition wires need to be on the right cylinders
Old Jul 25, 2008 | 09:24 AM
  #15  
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MoKo_04GT
4th Gear Member
 
Joined: Sep 2006
Posts: 1,099
From: smokelahoma city, ok
Default RE: Spark plug backed out!!

ORIGINAL: allnotch

Well I got her back and good as new, new plug, new boot,heli coil, and labor $150 bucks.
congrats on getting her taken care of asap!!

$150 doesnt seem like a bad deal at all....i've never had to get a heli-coil job done before...but i thought they were pretty expensive for some reason. expensive being a lot more than $150.
Old Oct 25, 2008 | 04:15 PM
  #16  
ripped camel's Avatar
ripped camel
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Joined: Aug 2007
Posts: 1,721
From: Florida
Default

My driver and passenger side plugs backed out. I went through and found a few others that were stripped. I had to put in three time-serts (like a helicoil, but safer) and the kit cost me about $400 after shipping. I did the install, the leaks are gone, now she runs much better than before!

Last edited by ripped camel; Dec 25, 2008 at 04:30 PM. Reason: Corrected for accuracy
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