4.6L General Discussion This section is for non-tech specific information pertaining to 4.6L (Modular) Mustangs built from 1996 to 2004.

4.6 rebuild

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Old 06-19-2017, 10:59 PM
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mustang 97
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Default 4.6 rebuild

I have started rebuilding my 97 4.6 motor but hearing horror stories about the block. Does anyone have any info about problems
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Old 06-20-2017, 06:33 AM
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dawson1112
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The 4.6l block is pretty good. Not sure what horror stories your referring to, but my 93 lincoln has a 4v 32 valve 4.6l with 146k and runs strong... My last 2000 mustang gt with the 4.6l engine had well over 240k on it and ran strong.

The only horror stories I have ever heard about the engine all start with " So I forgot to change my oil "

Seriously though,, the 4.6l engine is a good engine, it suffers from the fact that it requires scheduled oil changes, unlike older engines ,, the oil galleys on the 4.6l engine are much smaller than the older pushrod engines, but its required to achieve a good oil pressure for all the moving parts up top. Sludge is not a recommended lubricant, and will destroy these engines. We stop sludge by maintaining a proper oil schedule, and by using the correct oil and filter.

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Old 06-20-2017, 11:14 AM
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Z28KLR
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+1 to the above. What are you hearing specifically about the block that sounds problematic? These blocks are capable of holding more power than most of us have the $$ or knowledge to build. And in terms of wear on high mileage engines, I've come across several stories over the years of people who have torn down 200K+ engines and the cross-hatch marks from the factory honing are still visible in the bores. Besides using rods and pistons that won't hold up past 400rwhp, Ford pretty much had their crap together on the 2V 4.6 engines.

The only real issue to watch out for is timing chain tensioners that are beginning to fail, which leads to excessive wear on the plastic chain guides and eventually complete engine failure if left unaddressed. But it sounds like you are rebuilding, so assuming you install fresh timing components I don't think you'll have any issues there.

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Old 06-29-2017, 09:15 PM
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My mustang is a 97 gt and getting close to 200,000 mi. and i was thinking it might be time to rebuild but i was wondering the cost. if you dont mind me asking how much you've spent or planed on it?
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Old 06-30-2017, 09:54 AM
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Z28KLR
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Originally Posted by WhiteHorse97
My mustang is a 97 gt and getting close to 200,000 mi. and i was thinking it might be time to rebuild but i was wondering the cost. if you dont mind me asking how much you've spent or planed on it?
Just go find a gently used engine out of a 2001+ CrownVic/Towncar/GrandMarquis. Same engine as was in 1999+ Mustangs. They made them up until 2011 or so. The newer and less miles the better, stay away from anything that was police/taxi/livery use. Can generally be had for under $1000, I suggest running a Carfax report on the donor vehicle VIN as a means of verifying advertised mileage.
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