2005-2014 Mustangs Discussions on the latest S197 model Mustangs from Ford.

2007 Front Suspension Thunking Noise

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Old Oct 9, 2010 | 07:11 AM
  #2071  
rls82959's Avatar
rls82959
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Joined: Dec 2006
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From: Colorado
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I confirm the part# 8R3Z-18183-B.
After I sent letters to the Ford Board of Directors, Ford Customer Service
and Bill Ford, Ford Engineer Ralph Arning sent my dealer the 8R3Z-18183-B.
Dealer replaced both struts also as they were both leaking.
Repair completed 6/5/07

I found this info in my THUNK file.
The new mount will look identical to your original except the mounting studs
a few mm's longer. The real change was to the compound of the rubber used
in the mount. The "chuckle" or "loose lumbar" was attributed to the radial
and axial rates on the mount. The new rubber compund corrects this issue
and thus corrects the loose lumbar noise from the front suspension. I've
compared the test graphs of the two mounts and there are drastic improvements
to both the static radial and the static axial rates for the new mount.

Edit: You may find this interesting. From my Thunk file.....
Also, although it's not necessary, adding the 4R3Z-5025-A X member brace will
help with the load put on the upper mount. This may explain why the convertibles
do not have this problem.

Hmmm...Soon after this the braces showed up on the hard tops.
I went with the CHE K brace.

Last edited by rls82959; Oct 9, 2010 at 07:27 AM.
Old Oct 9, 2010 | 01:56 PM
  #2072  
Unleashedbeast's Avatar
Unleashedbeast
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From: Pensacola, Florida
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Thanks for the added information. This just about wraps up the dreaded clunking issue common on the S197 Mustangs.

I also confirm that my 2008 GT has the cross brace bar from the factory. My car did NOT clunk with the strut mounts on my OEM setup. I wasted almost 400.00 trying to fix it when I should have kept the original updated mounts that came with my car.
Old Oct 9, 2010 | 10:00 PM
  #2073  
rls82959's Avatar
rls82959
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From: Colorado
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Glad your thunk is gone. In the letter I wrote to Bill Ford, I told him my front end sounded like a 71 Pinto.
It was very frustrating. Brand new frickin car. I was amazed when Mr. Ford's secretary called me at work.
Then the Engineer called my dealer and fed ex'd the parts.
Old Oct 10, 2010 | 10:46 AM
  #2074  
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Unleashedbeast
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From: Pensacola, Florida
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I'm glad too. After all my research, 9 times out of ten, people should avoid using any other strut mount on a S197 than the revised OEM part. Some say they have no clunks with the Steeda HD mount, but I did, and nothing I could do would make it stop.
Old Oct 10, 2010 | 03:45 PM
  #2075  
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nawagner
 
Joined: Apr 2010
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From: IA
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I'm going to add to this conversation because I have done tons of searching and everywhere I looked it said the strut mount clunk did not apply to convertibles, even the TSB.

I have a vert and had the clunk, just replaced my strut mounts with the 8R3Z-18183-B and I can tell you it made a HUGE difference. No more clunking! I do have the cross brace and also had the clunk until I replaced the strut mounts.
Old Oct 10, 2010 | 05:45 PM
  #2076  
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6-Speed
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Ford Racing now sells a M-18183-C version now ... from the 2011 SVT Performance Pack.

http://www.fordracingparts.com/parts...KeyField=12451
Old Oct 11, 2010 | 02:08 PM
  #2077  
Unleashedbeast's Avatar
Unleashedbeast
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Originally Posted by 6-Speed
Ford Racing now sells a M-18183-C version now ... from the 2011 SVT Performance Pack.

http://www.fordracingparts.com/parts...KeyField=12451
I'm curious what was changed in the -C part. The letter after the dash at the end of the part number is the easiest way to denote revision.

-A is the original part - don't use or clunks are imminent
-B is the 1st revision that cured front end clunk
-C is an upgrade to the -B revision and adds a higher durometer bushing.

I do believe this is a part that has SVT higher durometer bushings, and doesn't have the popping/clunking issues with the -A original part. The original SVT part was also a -A version.

Original equipment on the 2011 Shelby GT500 with SVT Track Pack Option
Increased durometer
Eliminate the popping/clunking noise often associated with lowered Mustang's with these upgraded strut mounts from Ford Racing.

Last edited by Unleashedbeast; Oct 11, 2010 at 02:16 PM.
Old Oct 11, 2010 | 06:32 PM
  #2078  
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Longhaul89
 
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Originally Posted by sandy
I have an 06 GT and had the exact same problem. I took it to my ford dealer and after test driving it, the service guy said it was supposed to sound like that. I said no way, so they took an 07 off the lot and took me for a ride in it. Low and behold, it also had the cluncking noise on low speed bumps. The dealer checked their national hot line for complaints and had none on this problem. He said that eventually when complaints came in Ford might do something about it. OK, now listen to this. I wanted to lower my stang, so I added eibach prokit springs with tokico dspec struts. Vola', the noise went away and I haven't heard it since. This tells me the problem is in the factory strut/springs assembly and Ford doesn't want to deal with it.
Funny-I lowered my '05 same as yours, and now at 30k the thumping sounds like the front end is coming off-terrible(started at 10-15K). Everything is torqued. From all the research I have done-it is either the sway bar or the strut mounts. Got new end links, but haven't installed yet. Is the Racing "C" version better than the "B"? Does it also cure the clunk?

Last edited by Longhaul89; Oct 12, 2010 at 10:21 AM.
Old Oct 11, 2010 | 07:07 PM
  #2079  
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newjohnre
 
Joined: Dec 2008
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From: Hawaii
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I recently switched from a Eibach Sport with stock to H&R Sport with Tokico D-Specs and it started about six months later. I'm willing to go $100 in the hole to give this a try.

Last edited by newjohnre; Nov 11, 2010 at 06:43 PM.
Old Nov 13, 2010 | 06:08 PM
  #2080  
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White81Z28
 
Joined: Sep 2010
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From: NC
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Hey I am new to Mustangs so forgive me if I ask a stupid question. I see this thread is 208 pages long and I cant read all of it. Anyway, on this page I saw TSB so will Ford fix this for us? I have an 06 and have this noise everytime I hit a bump.



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