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New fuel sending unit in

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Old Feb 8, 2007 | 05:45 PM
  #1  
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Default New fuel sending unit in

My fuel gauge started reading about 3/4 full when the tank is packed full. So, I figured the fuel sending unit was going south and needed to be replaced. When I got the old one out, there was no filter on the tube, so it needed changing anyway. After I got the new one in the gauge still sits on 3/4 full. Now, is the gauge the culprit, or is there possibly some other thing that could have gone south?
Old Feb 8, 2007 | 05:48 PM
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Default RE: New fuel sending unit in

Check the wiring between the sending unit and guage. Corrosion on any of the wiring can cause a high resistance thereby causing the guage to read incorrectly.
Old Feb 8, 2007 | 05:57 PM
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Default RE: New fuel sending unit in

Mine never reads full. I always thought it was just a common problem in these old cars.
Old Feb 8, 2007 | 06:05 PM
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Default RE: New fuel sending unit in

ORIGINAL: Mustang Dad

Check the wiring between the sending unit and guage. Corrosion on any of the wiring can cause a high resistance thereby causing the guage to read incorrectly.
I have a new wiring harness that I put on it a few months ago.
It seems logical that if the gauge works at all, then it wouldn't be the gauge that is faulty. But, I may be totally wrong thinking that way. I don't know of anything in the line from the gauge to the unit like a balast resistor or anything. This one has me stumped. Any other ideas?
Old Feb 8, 2007 | 06:57 PM
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Default RE: New fuel sending unit in

Glen...I know when my boy's sending unit was replaced, we had to adjust the float arm on the new unit. That is, IIRC there is a screw at the base to loosen and adjust the float so the level will read correctly. Then tighten the screw and hope you get a correct reading. Luckily, the 1st adjust we made did the trick and gives a relatively accurate reading on the gauge.
Old Feb 8, 2007 | 07:11 PM
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Default RE: New fuel sending unit in

ORIGINAL: Cogtx

Glen...I know when my boy's sending unit was replaced, we had to adjust the float arm on the new unit. That is, IIRC there is a screw at the base to loosen and adjust the float so the level will read correctly. Then tighten the screw and hope you get a correct reading. Luckily, the 1st adjust we made did the trick and gives a relatively accurate reading on the gauge.
Yeah Danny, I thought about that. Several months ago I had my old sending unit out, and I adjused the tab on the float mechanism, but it didn't change anything. Here is a pic of the old unit and the tabs that I thought needed to be bent to make it accurate. I just put 15 gallons of gas in the tank, so this experiment of bending tabs will have to wait.

[IMG]local://upfiles/10034/F716A25FC4C5415EAFEA21C469935CD4.jpg[/IMG]
Old Feb 9, 2007 | 08:57 PM
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Default RE: New fuel sending unit in

Take the feed wire off of the sending unit, ground it and see if the gauge goes to full. If it does, the sending unit is bad
Old Feb 9, 2007 | 09:02 PM
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Default RE: New fuel sending unit in

ORIGINAL: ponyx2

Take the feed wire off of the sending unit, ground it and see if the gauge goes to full. If it does, the sending unit is bad
It's a new sending unit. I know about that procedure as I have advised many guys in the past. I obviously did that with no results.
Old Feb 9, 2007 | 09:40 PM
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Default RE: New fuel sending unit in

You could try grounding it right at the gauge. This should eliminate the wiring, which doesn't seem to be a likely culprit anyway. You could try cleaning the connections at the back of the gauge; that could create a high resistance as well. Before springing for a new gauge, I would check every other possibility first. I've even taken some gauges apart and resoldered connections. Besides the original gauge construction has a certain beauty to it that you don't get with modern circuit boards, IMO.
Old Feb 10, 2007 | 12:25 AM
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Default RE: New fuel sending unit in

ORIGINAL: Lumbergh

You could try grounding it right at the gauge. This should eliminate the wiring, which doesn't seem to be a likely culprit anyway. You could try cleaning the connections at the back of the gauge; that could create a high resistance as well. Before springing for a new gauge, I would check every other possibility first. I've even taken some gauges apart and resoldered connections. Besides the original gauge construction has a certain beauty to it that you don't get with modern circuit boards, IMO.
OK, I will do that. I looked at the price of a new gauge from Texas Mustang, and they are over 50 bux. So, I bid on a complete gauge pod on Ebay, and won it for 2 bux. If mine doesn't clean up and give me a good reading, I'll see what the replacement one does.
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