Classic Mustangs (Tech) Technical discussions about the Mustangs of yester-year.

time to get to work!

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Old Oct 6, 2005 | 12:53 AM
  #11  
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nualln
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From: Tyler, TX
Default RE: time to get to work!

Yeah, I would use a dual action or orbital sander with 120 to 180 grit. That rust will come off relatively easy. Dont sand by hand though, you'll kill yourself.

If you use 80 grit, you'll most likely get scratches that you cant see until you put a nice glossy clearcoat on there. Either that or you have to coat the car with an inch of primer, which is not good. Take your time and do it right.

Im really concerned with the integrity of your car. I really dont see how replacing the framerails and welding them onto rusted sheet metal is good. Remember, framerails rust from the inside out, so youve got a car with a really bad structure. If you have rusted floor pans, and you remove the doors, its quite likely your car will bend in half. Be very very very careful.

And Davin is right, if you hang fenders or quarters on an unstable unibody, you might as well just throw it all away. Im not saying what youre doing cannot be done, but its way more than most of us can tackle. If Im still alive when youre done, I want to see finished pics.

(it will be great to show the folks at a car show what you started with)
Old Oct 6, 2005 | 01:04 AM
  #12  
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mustangdemon01
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Default RE: time to get to work!

i would post some pics of the frame but it keeps telling me the file is too large....but i plan on replacing the WHOLE frame and floorboard. i should have new everything when im done...but thanks for the caution. i was planning on uhauling it to the shop with an auto transport trailer like i did when i got it but ill be more careful and try and do it sooner.
Old Oct 6, 2005 | 01:10 AM
  #13  
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Default RE: time to get to work!

Don't be afraid...work slow and steady, you'll get there....check out my car That ought to offer you some insoiration!!! Or we can commiserate together!!! LOL
Old Oct 6, 2005 | 01:15 AM
  #14  
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nualln
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Default RE: time to get to work!

Maybe I should buy stock in vice-grips before you start.

Old Oct 6, 2005 | 01:19 AM
  #15  
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mustangdemon01
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Default RE: time to get to work!

nice job pak .... great progress! my car needs the emergency table though....she's suffering from cancer and the docs tell me she might collapse![sm=devilangel.gif]
Old Oct 6, 2005 | 01:22 AM
  #16  
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Default RE: time to get to work!

You can never have too many vice grips!!!!
Old Oct 6, 2005 | 01:23 AM
  #17  
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nualln
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Default RE: time to get to work!

PAK:
That quarter is looking fantastic! how are you going to go about replacing the interior quarter?

Md01:
how much did you pay for it?
Old Oct 6, 2005 | 01:41 AM
  #18  
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pak133
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Default RE: time to get to work!

I bought a door post from a salvage yard...I'm waiting on the door once that comes in I can line everything up, start welding and go from there. I paid $1000 for the car.

Old Oct 6, 2005 | 05:41 AM
  #19  
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ORIGINAL: mustangdemon01

I been trying to save up money to get the frame done first but im tired of waiting! ive been doing research on mig welding and found some info and someone that can help me out. I plan to work on the quarter panels, rocker panels, wheel wells before i get the frame replaced. I can do this before i get the frame done right?

my fenders seem to be in good condition (no rust along the edges) so i was thinking before winter rolls around i can take them off sand them, and prime them..but im not sure of the process...if i do this by hand what grit should i start with? what should i move on to? i read i should start with 80, then move to 120 then to 240-320...is this right? should i appy primer right after? what kind of primer should i be looking for? after i prime it should it be okay until paint?

i was also thinking about doing this to the doors also...my doors seem to be in good condition too except in the far bottom corner there is a small rust hole the size of a golf ball on each door...should i use body filler? how do i apply it? anything else i can do?

sorry for so many questions ....your wisdom is very much appriciated.
The first thing I would do would be to install sub frame connectors on that rust bucket. That is, if the frames are still weldable. Because the Mustang integrity is based on the unibody frame, or stamped parts that when put together make a rigid chassis....sort of. With this type of frame you will get some flexing. The more times you go up over a curb sideway and force the frame to absorb the "Twisting" it eventually weakens a little. This is when you start to hear the creak and groan and squeaks.
It helps to stiffen up the car by tying the frames together length wise and then there are side stiffeners that mount to the seat bolts. This provides a great way to make the stock uni-body much more rigid.

All this ties together with how your wheel alignment stands up to time, tire wear etc. Even romping on the happy pedal now and again subjects the frame to torsional forces. Frame stiffeners help to reduce the long term impacts.

Old Oct 6, 2005 | 01:40 PM
  #20  
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Default RE: time to get to work!

hey guys....i dont know if i failed to mention this[sm=oopssign.gif].....theres no engine or transmission, or gastank, or even any interior in the car. [sm=chairshot.gif]



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