2011 Mustang Stereo Build
#12
Next is the layers of fiberglass
I use 1.5Oz chopped mat. I cut them into two strip sizes 1"x6" and 2"x2". I then separate them in two separate buckets. I try not to do any cutting when I'm actually laying them because it makes for a giant mess. I lay them in two layer segments alternating direction. I lay the two layers then let it dry then lay two more layers for a 10" box it takes about 10 layers for a 12" more. I test the strength by standing on it. If it can hold my fat butt it can hold the pressure. I way 190lbs so if you way more then your definitely good enough.
Try to minimize bubbles by using the roller. I sand it between coats it provides better adhesion and you shouldn't layer over flaws or large bumps because it is going to make sanding that much harder later.
I use 1.5Oz chopped mat. I cut them into two strip sizes 1"x6" and 2"x2". I then separate them in two separate buckets. I try not to do any cutting when I'm actually laying them because it makes for a giant mess. I lay them in two layer segments alternating direction. I lay the two layers then let it dry then lay two more layers for a 10" box it takes about 10 layers for a 12" more. I test the strength by standing on it. If it can hold my fat butt it can hold the pressure. I way 190lbs so if you way more then your definitely good enough.
Try to minimize bubbles by using the roller. I sand it between coats it provides better adhesion and you shouldn't layer over flaws or large bumps because it is going to make sanding that much harder later.
#14
I have put 10 layers of fiberglass on. I highly recommend wearing long sleeves gloves and breathing protection when applying fiberglass. I one layer over the speaker ring to cover the staples that were used to attach the fabric to the rings. As you see I left the edges long and applied the resin past the edge of the box it makes it easier to trim later.
#16
Next I trimmed the excess off with my cutoff wheel and sanded down the edges (the picture is after the cutoff wheel that's why the edges are not strait)
Next I carpeted the box using fabric that I bought from JoAnn fabrics (they have a ton of shades of felt that will match you trunks carpet and they always are running sales). I first apply a coat of 3M spray adhesive to the box and a coat on the fabric. I wait about 1-2 min then I lay the fabric on the box and smooth out the wrinkles with a strait edge. I filled the box with filler from a cotton pillow that I bought for 5 dollars at Fred Meyers.
Next I carpeted the box using fabric that I bought from JoAnn fabrics (they have a ton of shades of felt that will match you trunks carpet and they always are running sales). I first apply a coat of 3M spray adhesive to the box and a coat on the fabric. I wait about 1-2 min then I lay the fabric on the box and smooth out the wrinkles with a strait edge. I filled the box with filler from a cotton pillow that I bought for 5 dollars at Fred Meyers.
#17
I installed the sub into the enclosure using drywall screws. Alot of people are against this but I have never had a problem. MDF is about the same density as drywall. Sorry about the picture quality all of these are with my iPhone. I will be posting finished product pictures at the end with my DSLR.
Last edited by mmarker; 08-17-2013 at 11:38 AM.
#20
DOORS
Tools/Material Required:
Ford definitely did not want people putting aftermarket speakers in these doors. The 8" door sub is not really a sub its more like a crappy midrange driver. As you can see by the below pictures the magnet is half the size of my FOCAL 6.5" driver.
It looks like they used a magnet off the fridge door for the door driver.
Tools/Material Required:
- Pencil
- Jigsaw I like the Bosch blades
- Router w/Spiral Cut bit/templates/circle jig
- MDF Wood (3/4")
- Drill with drillpits/hole saws
- Compass
- Tape Measure
- Sandpaper. Recommend investing in a rotary sander.
- PPE. Rubber Gloves, Breathing Protectiong.
Ford definitely did not want people putting aftermarket speakers in these doors. The 8" door sub is not really a sub its more like a crappy midrange driver. As you can see by the below pictures the magnet is half the size of my FOCAL 6.5" driver.
It looks like they used a magnet off the fridge door for the door driver.
Last edited by mmarker; 08-18-2013 at 11:00 AM.