How To: Clutch, Flywheel, K-Member brace w/limiters. (Video Guide)
#1
How To: Clutch, Flywheel, K-Member brace w/limiters. (Video Guide)
Hey All,
Worked on this project over the last couple of days and took some pictures and videos to help ease the install for anyone else looking at doing these mods them self. None of them are as hard as most people think, however they are time consuming and if you run into any issues, even more so. But don't be scared, if you go slow follow the guides and manual, it can be done with simple tools and save you hundreds on installs!
http://www.youtube.com/watch?v=Z5thxfdKo0s
As promised, Ford manual: http://iihs.net/fsm/?dir=41
Keep in mind, these are not the complete instructions, maybe not even the "right" way to do some things, but it is what works for me on our cars. If you have any questions regarding specs or procedures, you do need to cunsult the product literarture or Ford manuals.
Also, I thought it would be fun to note the workspace:
Note: I'm not exactly a small guy as you can see from my intro......
The goods
http://www.youtube.com/watch?v=LOVDJdknCxM
http://www.youtube.com/watch?v=9rWg52aQTxY
http://www.youtube.com/watch?v=WZEMfgaW474
http://www.youtube.com/watch?v=2xsy6aTww3Q
http://www.youtube.com/watch?v=B8IUl_zmDGE
http://www.youtube.com/watch?v=dY6qT1R8EZM
http://www.youtube.com/watch?v=eJDzFxU9rN4
http://www.youtube.com/watch?v=fURnQ7Xk4TA
http://www.youtube.com/watch?v=LPz0Paa2fGI
http://www.youtube.com/watch?v=qucqTAAAf6U
http://www.youtube.com/watch?v=-e6j6yknQNA
http://www.youtube.com/watch?v=m3WayPAa5Bs
http://www.youtube.com/watch?v=jcjOEtoiSg0
http://www.youtube.com/watch?v=yX-1rqeYeg0
http://www.youtube.com/watch?v=XXuKIoJlKSg
http://www.youtube.com/watch?v=4278ialilwc
http://www.youtube.com/watch?v=zFFt_ifNM7Q
http://www.youtube.com/watch?v=WQPF0bE78Sc
http://www.youtube.com/watch?v=Lxbyro16I0Y
http://www.youtube.com/watch?v=XrLAHD3BMwQ
the video broke here for some reason, basically I'm saying you need to have a wrench on the nut, and the adjuster and tighten against each other to get full range of motion, if you tighten one then the other, it will feel tight, but you are completely locking your spherical bearing, and it does not function.
http://www.youtube.com/watch?v=ZerO-A3YG70
Isn't that pretty! on a side note, with it all back together, I do not have the tool to prime the clutch. Have no fear though, our clutch pedals will prime them self, you just got to sit there and pump your clutch a ton of times, but it comes back to life.
http://www.youtube.com/watch?v=Mck3B6PfoNk
Thanks for taking a look. If you guys have any questions about the install, feel free to ask in the thread, I will do my best to answer, and then everyone else can see the answers too.
Worked on this project over the last couple of days and took some pictures and videos to help ease the install for anyone else looking at doing these mods them self. None of them are as hard as most people think, however they are time consuming and if you run into any issues, even more so. But don't be scared, if you go slow follow the guides and manual, it can be done with simple tools and save you hundreds on installs!
http://www.youtube.com/watch?v=Z5thxfdKo0s
As promised, Ford manual: http://iihs.net/fsm/?dir=41
Keep in mind, these are not the complete instructions, maybe not even the "right" way to do some things, but it is what works for me on our cars. If you have any questions regarding specs or procedures, you do need to cunsult the product literarture or Ford manuals.
Also, I thought it would be fun to note the workspace:
Note: I'm not exactly a small guy as you can see from my intro......
The goods
http://www.youtube.com/watch?v=LOVDJdknCxM
http://www.youtube.com/watch?v=9rWg52aQTxY
http://www.youtube.com/watch?v=WZEMfgaW474
http://www.youtube.com/watch?v=2xsy6aTww3Q
http://www.youtube.com/watch?v=B8IUl_zmDGE
http://www.youtube.com/watch?v=dY6qT1R8EZM
http://www.youtube.com/watch?v=eJDzFxU9rN4
http://www.youtube.com/watch?v=fURnQ7Xk4TA
http://www.youtube.com/watch?v=LPz0Paa2fGI
http://www.youtube.com/watch?v=qucqTAAAf6U
http://www.youtube.com/watch?v=-e6j6yknQNA
http://www.youtube.com/watch?v=m3WayPAa5Bs
http://www.youtube.com/watch?v=jcjOEtoiSg0
http://www.youtube.com/watch?v=yX-1rqeYeg0
http://www.youtube.com/watch?v=XXuKIoJlKSg
http://www.youtube.com/watch?v=4278ialilwc
http://www.youtube.com/watch?v=zFFt_ifNM7Q
http://www.youtube.com/watch?v=WQPF0bE78Sc
http://www.youtube.com/watch?v=Lxbyro16I0Y
http://www.youtube.com/watch?v=XrLAHD3BMwQ
the video broke here for some reason, basically I'm saying you need to have a wrench on the nut, and the adjuster and tighten against each other to get full range of motion, if you tighten one then the other, it will feel tight, but you are completely locking your spherical bearing, and it does not function.
http://www.youtube.com/watch?v=ZerO-A3YG70
Isn't that pretty! on a side note, with it all back together, I do not have the tool to prime the clutch. Have no fear though, our clutch pedals will prime them self, you just got to sit there and pump your clutch a ton of times, but it comes back to life.
http://www.youtube.com/watch?v=Mck3B6PfoNk
Thanks for taking a look. If you guys have any questions about the install, feel free to ask in the thread, I will do my best to answer, and then everyone else can see the answers too.
Last edited by JDWalton; 12-22-2009 at 08:05 PM. Reason: title changed
#2
Nice job J.D.!!! Flawless install guide. Hope this will help others as much as it helped me. Love the job you did on the car couldnt have had it done better. Guess I wont be able to find out for sure until Spring when i take her out again. Thats got to be one of the best Christmas presents ive ever got.
Im sure SANTA is going to be getting you what you want for xmas too:icon_s antawaving:
Im sure SANTA is going to be getting you what you want for xmas too:icon_s antawaving:
#4
Thank you all, I noticed if you looked before, you could find some guides here and there, but everything else I had seen was more by the book, and less about all the stuff you need to know, like the tips and tricks for to save you a ton of time. Especialy if your doing this on the ground!
#7
great write up JD and what a christmas present for mom!
people who wonder whether they can do a job like
this at home, gain confidance when presented with
this kind of demonstration. i know i sure do.
people who wonder whether they can do a job like
this at home, gain confidance when presented with
this kind of demonstration. i know i sure do.