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HELP MY GT IS EATING ALTERNATORS

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Old 04-12-2013, 06:00 PM
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Rshustler1
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Default HELP MY GT IS EATING ALTERNATORS

As in the title my 05 gt is eating through alternators, first I gor the cam code so as usual i replaced the alternator with a PA perfromance Alternator from AM it failed within 20 miles then I got an oreilys alternator ( time did not permit the AM exchange) and again within 20 miles the alternator gave out. both times i got P0622 and i removed the negative cable and the car died.

I find it unlikely to get 2 bad alternators from 2 different sources, also battery and starter tested fine.

please someone else give me an answer besides go buy another alternator im looking for a reason as to why the alternators are going out so quickly.
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Old 04-12-2013, 07:18 PM
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Joenpb
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Check out the possible symptoms. Good luck.

Possible causes
- Battery charge
- Faulty Generator
- Generator harness is open or shorted
- Generator circuit poor electrical connection
- Engine Control Module (ECM) controlled generator
- Faulty ECM

Description: The Engine Control Module (ECM) uses the generator turn on signal circuit to control the generator. A high side driver within the ECM allows the ECM to turn the generator ON and OFF. When Generator operation is desired, the ECM sends a 5 volt signal to the voltage regulator via the generator turn on signal circuit. This causes the voltage regulator to begin controlling the generator field circuit. Once the Generator is enabled by the ECM, the voltage regulator controls generator output independently of the ECM. Under certain operating conditions, the ECM can turn Off the generator by turning Off the 5 volt signal on the generator turn on signal circuit.
http://engine-codes.com/p0622_ford.html

Last edited by Joenpb; 04-12-2013 at 07:35 PM.
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Old 04-12-2013, 07:21 PM
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hammeron
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yes check those symptoms ^ and also make sure you have a good ground connection between the engine and vehicle frame.
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Old 04-12-2013, 07:24 PM
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moosestang
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Removing the negative battery cable is a really bad way to test an alternator. You should be checking it with a voltmeter.


" Warning: Never disconnect a battery cable while the engine is running to "test" the alternator. Doing so can cause high voltage spikes that can damage the alternator as well as other electronics."
http://www.aa1car.com/library/2002/cm102…

Last edited by moosestang; 04-12-2013 at 07:29 PM.
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Old 04-12-2013, 07:39 PM
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Joenpb
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My guess is the alternator cable is the issue. Perhaps shorted/shorting to the vehicle frame, or not fully connected.

Last edited by Joenpb; 04-12-2013 at 07:45 PM.
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Old 04-12-2013, 08:01 PM
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moosestang
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The fusible link in the alternator cable is probably bad.

Last edited by moosestang; 04-12-2013 at 08:18 PM.
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Old 04-12-2013, 08:10 PM
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Rshustler1
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Originally Posted by moosestang
The fuseable link in the alternator cable is probably bad.


Well once again you guys save the day, I followed the upgrade pa performance wire to the battery where I found it was black and melted. Why would it have melted it is a direct connection from alternator to battery . I'm going to replace it once more and hope it works with the stock cable
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Old 04-12-2013, 08:22 PM
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moosestang
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Originally Posted by Rshustler1
Well once again you guys save the day, I followed the upgrade pa performance wire to the battery where I found it was black and melted. Why would it have melted it is a direct connection from alternator to battery . I'm going to replace it once more and hope it works with the stock cable
There's most likely a fusible link inside the wire which will blow for all sorts of reasons. Removing the negative battery cable might do it, lol! They aren't really designed to be replaced, but I know you can buy replacements and splice them in. I would just use the old cable or get a new one.

I bet your PA performance alternator was fine too. Get a voltmeter!
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Old 04-12-2013, 08:31 PM
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moose is generally right on the money.
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Old 04-13-2013, 08:34 AM
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moosestang
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Originally Posted by hammeron
moose is generally right on the money.
.

I'm wrong plenty, I delete or edit those posts before you see them.
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