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Help! Gear Howl

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Old Apr 11, 2011 | 10:51 AM
  #1  
Horseman59's Avatar
Horseman59
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From: Arkansas
Default Help! Gear Howl

So I just put in my FRPP 4.10 this weekend. I took it for a ride down the road and noticed a howling noise coming from the gears. Howling only occurs when I slow the car down, not when I accelerate. The sound is not really loud but it is definitely noticeable. Will it damage the gears? My stepfather and I tried to be a precise as we could when installing the gears. The backlash was at about .009 which seemed normal. Is the howling coming from a backlash problem? The oil we were using is Quaker Stater 75w90 with friction modifier. Please help.
Old Apr 11, 2011 | 12:41 PM
  #2  
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alkemist
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I get some minor decel whine. I know others that have it too. It's hard to tell if it's a characteristic of 4.10 gear, as some people are more sensitive to sound than others.

Have you gone through the heat cycling?

Usually once you have whine, it won't go away since the wear pattern is/has settled in (depending on the miles you put on it already).
Old Apr 11, 2011 | 12:57 PM
  #3  
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Horseman59
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Originally Posted by alkemist
I get some minor decel whine. I know others that have it too. It's hard to tell if it's a characteristic of 4.10 gear, as some people are more sensitive to sound than others.

Have you gone through the heat cycling?

Usually once you have whine, it won't go away since the wear pattern is/has settled in (depending on the miles you put on it already).
Heat cycling? What do you mean? I have already put about 100 miles on the gears. Is it too late?
Old Apr 11, 2011 | 02:13 PM
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Sounds like the pinion bearing preload is not right. Your symptoms are typical. Good backlash with noise only on coast. With the carrier removed the pinion bearing preload should be about 16-29 inch lbs with new bearings. Meaning it takes 16-29 inch lbs of force to rotate the pinion assembly 360 degrees. I've done a few rear ends in my day including the one on my Stang. FRPP gears are excellent. They should be a direct swap with no problems whatsoever as long as you use the original pinion and carrier shims.

Like I said, remove your carrier and check the rotating torque on the pinion. I guarantee you it's too loose. It takes ALOT of torque on the pinion nut to crush the sleeve to obtain the proper rotating torque of the pinion.
Old Apr 11, 2011 | 02:59 PM
  #5  
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Horseman59
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Originally Posted by timmbo
Sounds like the pinion bearing preload is not right. Your symptoms are typical. Good backlash with noise only on coast. With the carrier removed the pinion bearing preload should be about 16-29 inch lbs with new bearings. Meaning it takes 16-29 inch lbs of force to rotate the pinion assembly 360 degrees. I've done a few rear ends in my day including the one on my Stang. FRPP gears are excellent. They should be a direct swap with no problems whatsoever as long as you use the original pinion and carrier shims.

Like I said, remove your carrier and check the rotating torque on the pinion. I guarantee you it's too loose. It takes ALOT of torque on the pinion nut to crush the sleeve to obtain the proper rotating torque of the pinion.
Thank you so much! I'm going to try that this weekend. Will it be ok to run it how it is until then? It is my DD.
Old Apr 11, 2011 | 05:35 PM
  #6  
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Originally Posted by Horseman59
Thank you so much! I'm going to try that this weekend. Will it be ok to run it how it is until then? It is my DD.
The only issue that might arise if you continue to drive it is that it may create an improper wear pattern if it hasn't already since you've already put 100 miles on the gearset. All I can suggest is to fix it as soon as you can. Otherwise, even after you correct the pinion bearing preload its possible you could get noise from an improper wear pattern that's permanent.
Old Apr 11, 2011 | 06:58 PM
  #7  
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Originally Posted by timmbo
The only issue that might arise if you continue to drive it is that it may create an improper wear pattern if it hasn't already since you've already put 100 miles on the gearset. All I can suggest is to fix it as soon as you can. Otherwise, even after you correct the pinion bearing preload its possible you could get noise from an improper wear pattern that's permanent.
Alright, thanks alot! I'll try that as soon as possible! I just got to find the time this week to tear it all down again
Old Apr 11, 2011 | 07:50 PM
  #8  
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alkemist
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It's recommended after a new gear install that you run through the heat cycles. It usually requires driving the car for about 10-15 min then letting the gear cool down for 6-8 hours and repeat over 3 times. Also it is recommended to drive easy for 500 miles. This is what my installer told me. Some people don't believe in it.
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