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Cowl Repair

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Old Aug 31, 2007 | 03:19 PM
  #1  
03Maverik's Avatar
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Default Cowl Repair

From what I have read, repairing a rusted, leaking cowl is a lot of time and work. I have heard of covering the cowl with a piece of metal (I reckon it is considered shaving?). That seems the easier way out; however, is that a problem with rain? I am hoping that this is an ok method of approaching it. Also, the quick plastic fix is ok(I currently use it), but I am rebuilding the car, so I want it to look good!!! I have no interest in keeping it original, so dont worry about that argument.

Thanks for the help
Old Aug 31, 2007 | 07:14 PM
  #2  
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Default RE: Cowl Repair

I shaved mine. Its not painted yet but you get the idea.

[IMG]local://upfiles/64293/7581CD04DA2242A68D5A7C9FADA73D83.jpg[/IMG]
Old Aug 31, 2007 | 07:26 PM
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Default RE: Cowl Repair

do you have any where I can find a How to on this with some other pics?
Old Aug 31, 2007 | 07:46 PM
  #4  
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Default RE: Cowl Repair

I just looked for some pics of when I did mine. They were done pre digital camera so who knows where they are. Found some others I was looking for though. Any way I went through and cut out sheet metal in the shape of the vent and held them in place with a magnet so they were flush and tack welded them. I dont know if its right or not but I didn't remove the old vents. I was trying to avoid any extra warping. After it was all welded and ground any excess weld I used a stud gun and welded studs to any low spots and pulled it relatively flush with a slide hammer.
Old Aug 31, 2007 | 10:10 PM
  #5  
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Default RE: Cowl Repair

So it is alright to do? Nothing bad will result in this method? It seems to me, to be the best way to go unless you wanted an original car. And I definitely dont car about originality.
Old Aug 31, 2007 | 10:14 PM
  #6  
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Default RE: Cowl Repair

So is it better to replace the whole thing or just cut the cowl vent out and shave like afterwards like tony ?

wouldnt tonys method leave a good chance of rust under there?
Old Aug 31, 2007 | 10:22 PM
  #7  
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Default RE: Cowl Repair

What are the plastic cowl covers? Where can I get one for my 73 Mustange Grande?
Old Aug 31, 2007 | 10:55 PM
  #8  
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Default RE: Cowl Repair

I got my temporary fix cover from NPD. It wasnt but like 30 bucks. Works good, but doesnt look to cool.
Old Sep 1, 2007 | 12:46 AM
  #9  
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Default RE: Cowl Repair

My method of welding shut you shouldn't have any problems of water leaking through your heater. If your concerned about rust you could cut out one of the vents and do some rust repair or preventative maintnence before you welded it shut.
Old Sep 1, 2007 | 01:15 AM
  #10  
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Default RE: Cowl Repair

welding it shut only works if you use a aftermarket heat and air.the factory one needs it and your heat and air will feel like its stuck on low or off.



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