V6 (1994-2004) Mustangs Technical discussions on the 3.8L and 3.9L V6 torque monsters

3G: Fused Finally

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Old Jul 25, 2006 | 11:25 PM
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reefblue93's Avatar
reefblue93
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Default 3G: Fused Finally

4 years ago I installed my 95 amp 3G alternator. Great improvement, have had no problems at all with it. Unlike the stock 75 amp alternator that craps out every 2 years and doesn't have enough amps to run anything besides the engine. Been reading posts and decided I should a fuse on that power wire and increase the gauge just in case the unthinkable happens. Untill today, this 10 ga wire is what I had for a power wire from the alternator to the solenoid.


I now have 4 ga cable with a Bussman fuse holder w/100 amp fuse. Here is the link for the fuse holder. I got mine from the local Napa. http://www.bussauto.com/products/powerdist/

I used the Bussman fuse holder, A Napa 100 amp wafer fuse, a 19" and a 49" switch to starter battery cable 4 ga. All together about $30.00.

It was a little hard to find somewhere to mount the fuse holder, but ended up with the drivers side fender behind the strut mount. Had to use a spacer to mount the holder straight. I will be working on a black molded plastic piece to make it look better in the future.









Picture of the solenoid where the cable was attached coming from the fuse holder. It had two nuts on it, but due to the bigger cable, I had to take one off then use it as a partial double nut on the solenoid stud.


Picture of the back of 3G alternator. Had to change the end of the cable to fit this connection, only one that didn't fit without major modification.


Thank you to all the fellow stangers on here for their help on this topic.:flag:
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