Classic Mustangs (Tech) Technical discussions about the Mustangs of yester-year.

Best way to repair cut radio hole?

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Old Jan 27, 2009 | 11:22 PM
  #1  
david01130's Avatar
david01130
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Default Best way to repair cut radio hole?

I know they make replacement radio panels that can be welded in but is there any other way to repair it? How much do you think it will cost to have it welded in? Anyone have any experience with that?
Old Jan 28, 2009 | 12:06 AM
  #2  
ky's Avatar
ky
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i welded mine in.

just took the replacement piece, held it up to the dash, and marked and cut small. then kept trimming with a dremmel till it fit. then tacked around the whole thing, ground the welds down smooth, and put a coat of bondo to get rid of the wavyness. no need to worry about how ugly the top weld is, cause it gets covered up by the dash pad.
Old Jan 28, 2009 | 07:25 AM
  #3  
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ThanksDad
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From: Baltimore MD
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Not as nice as a weld in piece but I bought a plastic cover made for this. Rattle canned it and glued it in place. From outside the car you can't tell it a cover. I know it's there but most people don't. I got it from a Mustang Parts dealer for about $12.00.
http://www.mustangsplus.com/xcart/pr...productid=2368

Last edited by ThanksDad; Jan 28, 2009 at 07:27 AM.
Old Jan 28, 2009 | 07:44 AM
  #4  
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65Coupester
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I haven't done this, but one guy told me he glues the metal replacement behind the dash with the metal bond stuff and fills from the front with the metal filler epoxy.
Old Jan 28, 2009 | 07:48 AM
  #5  
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fakesnakes
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If you are not going to weld it, use panel adhesive.
Old Jan 18, 2020 | 08:57 PM
  #6  
steve93101's Avatar
steve93101
 
Joined: Jan 2020
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From: Calif
Default 1965 1966 Radio Hole Cut or hacked easy solution

Fine for a driver....
See here...
http://www.mustangdreams.com/repair%20plate.htm






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