MotoLappa

I broke a stud and a bolt fot the waterpump on my 93 LX. Where can I get a complete kit or each piece separatly? Do I have to go to a ford dealer. I got one stud from advanced auto parts but the don't have the rest of what I need. Where to get it?

Blckstng93

If one is close by, try Pep Boys or Napa. They usually have a aisle with nuts and bolts of different sizes to pick thru. Make sure you get the right threads and correct grade of bolt/stud. I dont know off-hand what they should be but bolts have markings on the heads to tell what grade they are. Find a bolt with the same markings. And like said, the same threads. Most places will have a board hung next to the bolts so you can check before you buy. make sure the length isnt too short. if its too long you can always saw them or grind them down, but id chase the threads before putting them in.

ewgoetz

thread size you will need should be 5/16-18 and either stainless steel or Grade 8 bolts/studs.

Stepman

I would make a trip to the closest wrecking yard.

ALMOST STOCK

Water Pump Bolts: Courtesy of 5spd GT


The quickest and easiest way to get the proper timing cover bolts and water pump bolts is to buy two kits from www.totallystainless.com.

Timing Chain Housing Kit for 302 EFI12 pt stainless. Part#6-0847
Water Pump Kit 302 EFI Through '93 12 pt stainless. Part #6-0931

The above are just bolts, no special studs for accessories

TotallyStainless.com does not sell a water pump kit for 94/95 5.0L.

If the prices above are a bit steep you can piece them together with the information below:

AutoZone carries 3 of the odd sizes, which includes 2 studs and one long bolt.

http://www.autozone.com/selectedZip,.../selectZip.htm

The AutoZone part number is 23744.

Bolt Dimensions for AutoZone (Motormite Inc.) 23744 bolts:

Ford/Lincoln/Mercury Cars & Trucks 3.8L, 4.6L, 5.0L, & 5.8L. Includes 1 bolt and 2 studs.
Bolt Size: 5/16"-18 x 5",
Stud Size: 5/16"-18 x 3/8" x 16 x 5-3/8" and 5/16"-18 x 3/8"-16 x 3-7/16".

Torrie at www.fastpartsnetwork.com can get you many of the bolts.

More measurements of the water pump/timing cover bolts:

Here are some specs on the OEM fasteners, going clockwise looking at the
front of the engine, starting at the lower passenger side:

All threads are 5/16-18 pitch except for the stud portion of #6-9
which is 3/8-16

#1 Stud/Bolt, OAL 3-5/16, UHL 2.25
Bolt threaded 1", shank 1.25 (1 + 1.25 = 2.25" UHL)
Flange head .25", 5/16-18 stud thread = 13/16"
1 + 1.25 + .25 + 13/16 = 3-5/16" OAL
Drive size is 1/2"
Notes: This bolt/stud clamps the TCC to the block, retains the
timing tab,
and the stud retains the support bracket for the AIR pump,
accessory nut is 5/16-18, 1/2" drive (not a flange nut, but
could be)

#2 Stud/Bolt, OAL 3-1/16, UHL 2.25
Bolt threaded 1", shank 1 (1 + 1 = 2" UHL)
Flange head .25", 5/16-18 stud thread = 13/16"
1 + 1 + .25 + 13/16 = 3-1/16" OAL
Drive size is 1/2"
Notes: Same as #1, but the shank is .25" shorter. This bolt/stud
clamps the
TCC to the block, and retains the timing tab. Stud may be unused

#3 Bolt, OAL 4-1/16, UHL 3-7/8
Bolt threaded 1", shank 2-7/8 (1 + 2/7/8 = 3-7/8" UHL)
Standard head 3/16"
1 + 2-7/8 + 3/16 = 4-1/16" OAL
Drive size is 5/8"
Notes: Clamps water pump to TCC and TCC to block

#4 Same as #3

#5 Bolt, OAL 2-7/8, UHL 2-11/16
Bolt threaded 1", shank 1-11/16 (1 + 1-11/16 = 2-11/16" UHL)
Standard head 3/16"
1 + 1-11/16 + 3/16 = 2-7/8" OAL
Drive size is 5/8"
Notes: Clamps water pump to TCC

#6 Stud/Bolt, OAL 3-7/16, UHL 1-15/16
Bolt threaded 1", shank 15/16 (1 + 15/16 = 1-15/16" UHL)
Standard head 3/16", 3/8-16 stud thread = 1-5/16"
1 + 15/16 +3/16 + 1-5/16 = 3-7/16" OAL
Drive size is 5/8"
Notes: Stud retains accessory, accessory flange nut is 3/8-16,
9/16 drive
Clamps water pump to TCC

#7 Same as #6

#8 Stud/Bolt, OAL 5-5/16, UHL 5-1/16
Bolt threaded 1", shank 2-7/8 (1 + 2-7/8 = 3-7/8" UHL)
Standard head 3/16", 3/8-16 stud thread = 1-1/4"
1 + 2-7/8 +3/16 + 1-1/4 = 5-5/16" OAL
Drive size is 5/8"
Notes: Stud retains accessory, accessory flange nut is 3/8-16,
9/16 drive
Clamps water pump to TCC and TCC to block

#9 Stud/Bolt, OAL 6-1/2, UHL 5-1/16
Bolt threaded 7/8", shank 4-3/16 (7/8 + 4-3/16 = 5-1/16" UHL)
Standard head 3/16", 3/8-16 stud thread = 1-1/4"
7/8 + 4-3/16 + 3/16 + 1-1/4 = 6-1/2" OAL
Drive size is 5/8"
Notes: Stud retains accessory, accessory flange nut is 3/8-16,
9/16 drive
Clamps water pump to TCC and TCC to block

#10 Bolt, OAL 2-1/4, UHL 2
Bolt threaded 1", shank 1 (1 + 1 = 2" UHL)
Flange head 1/4"
1 + 1 + 1/4 = 2-1/4" OAL
Drive size is 1/2"
Notes: Clamps TCC to block

#11 Same as #10

#12 Bolt, OAL 1-1/8, UHL 7/8
Bolt threaded 7/8", no shank (7/8 + 0* = 7/8" UHL)
Flange head 1/4"
7/8 + 1/4 = 1-1/8" OAL
Drive size is 1/2"
Notes: Clamps TCC to block (top, near intake)

#13 Same as #12

Ford studs use 5/16” on the engine side and 3/8” studs on the accessory side.

From Helmut Roner for timing cover/water pump bolts for no p/s and no a/c:

Lowes Hardware:

One 5/16 x 5½ inch @ $.47, Item # 55819.
Six 5/16 x 2 inch @ $.16 each, Item # 63319.
Three 5/16 x 4 inch @ $.28 each, Item # 63322
One 5/16 x? inch @ $. , Item # ?????

The last one I typed I don't have, yet. It should be 2-3/4 to 3 inches long. I bought a 2½ and not much of the threads go far enough into the timing cover. It's for the bolt hole that is between the two water ports on the upper left of the water pump. I'll have that info later tomorrow.

The bolts for the water pump pulley to be used without a belt-driven fan are 5/16 x 3/4 24-thread. The two rearmost cover bolts which bolt the cover to the block (not shown) are 5/16 x 3/4 inch. I am scavenging those from an ARP bolt kit that I have which can't be used with late model timing covers. Only a few from the kit could be used as the kit was designed for older model 289/302/351W timing covers._________________

MotoLappa

Thanks guys, Good info. I put it back together yesterday. New water pump. rad, hoses, and belt, Doing plugs, cap, rotor,wires tomorrow.