V6 (1994-2004) Mustangs Technical discussions on the 3.8L and 3.9L V6 torque monsters

Removing Valve Covers

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Old Apr 23, 2010 | 06:24 AM
  #1  
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petrock
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Default Removing Valve Covers

Both driver and passenger side valve covers are leaking oil. While physically removing the valve covers and installing a new gasket is very simple. I'm concerned about getting clearance to remove & install them. It looks like I need to remove the air intake, upper intake manifold, crankcase vent tube, PCV valve and spark plug wires to get clearance and access to the bolts. Correct? There are a couple of metal tubes that are in the way too. Do they need to be removed or are the flexible enough that I can just move them out of the way during removal & install? Is there anything else I need to remove? Anything I should keep an eye out for? Any tips?

Thanks in advance...

Last edited by petrock; Apr 24, 2010 at 07:11 PM.
Old Apr 26, 2010 | 12:29 AM
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Bumpity-bump-bump...
Old Apr 26, 2010 | 12:57 AM
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NeoTokyo
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Default

Welp you can try to remove them without removing the upper intake but its really not that big of a deal to remove it.

When I had problems with my lower intake manifold gaskets on the 00' splitport I was able to take it apart, clean it, put the gaskets back on and torque it down to spec in just a handful of minutes.

A singleport is a little easier.

If you do this then grab an upper intake manifold gasket and EGR gasket too, that should be it as far as other gaskets that you would need.
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