V6 S197 General Discussion This section is for technical discussions pertaining specifically to the V6 variation of the 2005 and newer Ford Mustang.

Big Job ahead, 8.8 Axle & suspension

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Old Feb 21, 2010 | 04:33 PM
  #21  
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Joshspony
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In the past I've used a C clamp. Put something over the piston, then put the c clamp against that and the back side of the caliper. Take the cover off the brake fluid resivior. Remember to compress it slowly to avoid overflowing the fluid.

Thanks for the tip on the weight.
Pictures look great, by the way.


Originally Posted by Wes_T
Well I'm done for the night, got everything bolted back on. No problems, took a while to get the UCA bolted on, I slowly worked the jack up, while shimming the front flange to keep it level.

I got stuck on the brakes! I rented the caliper tool from Autozone, but I can't get the pistons to budge. Anyone have any tips on this? The pistons are sticking out by 2cm and I can't get them back.


Josh - I think it's closer to 230lbs. Mine was delivered on a pallet and shipping weight was 250. I had a friend help me get it into my truck, I was able to slowly unload it by myself at home. Took some maneuvering and careful floor-jack action.
Also it comes with fluid in the differential.

157db - your right about the flange swap. In my case I bought the axle with the flange already installed, so it was a strait swap for me.
Old Feb 21, 2010 | 04:41 PM
  #22  
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if these are the style I think they are you need to turn the piston as you push it in it requires a different tool then just a c clamp. Also you should open the bleeder screw on the caliper as to not make a valve stick in the ABS. FWIW.
Old Feb 21, 2010 | 04:45 PM
  #23  
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good to know, thanks
Old Feb 21, 2010 | 06:15 PM
  #24  
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C-clamp will work on the front brakes, but the rears are different.
Here's the tool I borrowed from Autozone (free w/deposit) that is needed for the rear brakes:


The reason I had trouble with it originally is because when I tightened it down against the piston, it wasn't spinning the piston. I eventually realized that the small pin had fallen out of the tool:

Once I found it put it in, the piston turned & backed into the brake housing fairly easily. Did not need to release brake line pressure or bleed brakes. Just kept turning slowly until the piston was recessed enough to easily fit around the brake pads.
Old Feb 22, 2010 | 12:20 PM
  #25  
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I just asked a couple guys at work and they both have one of those tools that I can borrow. They both said you can buy that tool at "Harbor Fieght" between $15-$20.
Old Feb 22, 2010 | 04:52 PM
  #26  
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Looks great wes - cool informative thread. Nice job, plus you did it yourself and saved some serious coin. I'm still thinking about struts/springs and probably like others following along to see how the front goes too... thanks for posting this here.

Also, I meant to ask you what rubber you are running on your 17" wheels?
Old Feb 24, 2010 | 06:47 PM
  #27  
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Originally Posted by Wes_T

I went with 3.73 gears.
Where did you get your rear end from? I bought my 8.8, 3.73's from NTO. I have read alot about breaking in new gears. Does that still apply when you buy a complete rear end? NTO says their parts are 5 or less miles on them.

I've read about breakin periods from 300-500 miles.

What are your thought?
Old Feb 24, 2010 | 08:11 PM
  #28  
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You can use a c clamp on the rear brakes. Thats what I used when I did the 8.8 swap. The rearend is not that heavy but pretty much impossible to move by yourself. With two people to maneuver it its a pretty easy swap. If you have to work on your own get a furniture dolly.
Old Feb 25, 2010 | 01:17 AM
  #29  
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Running BF Goodwrench Sport G Force tires, 225/50 Front, 255/45 Rear. Now that I can spin both tires, I may be looking for something else in the back soon!

I bought the axle from Blueoval industries.

Based on what I've on the forums, I'm not too worried about breaking in the gears. It's my understanding that you don't have a break in period on a new car, the factory runs them enough to be ready when they're sold. Since it's a take-off, it's just like a new factory rear. I haven't gone racing on it yet, a little around the neighborhood, and my favorite abandoned parking lot, for a few rev's. I'll probably to a 50 miles or so on the highway before really letting it have it.

I'm more interested in checking for loose nuts/bolts and plan to re-torque everything this weekend when I start the front suspension.
Old Feb 25, 2010 | 05:35 PM
  #30  
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Originally Posted by Wes_T
Running BF Goodwrench Sport G Force tires, 225/50 Front, 255/45 Rear. Now that I can spin both tires, I may be looking for something else in the back soon!

I bought the axle from Blueoval industries.

Based on what I've on the forums, I'm not too worried about breaking in the gears. It's my understanding that you don't have a break in period on a new car, the factory runs them enough to be ready when they're sold. Since it's a take-off, it's just like a new factory rear. I haven't gone racing on it yet, a little around the neighborhood, and my favorite abandoned parking lot, for a few rev's. I'll probably to a 50 miles or so on the highway before really letting it have it.

I'm more interested in checking for loose nuts/bolts and plan to re-torque everything this weekend when I start the front suspension.
Thanks, that is kinda what I was thinking, but I wanted another opinion.

I have the Perelli P-Zero Nero on and they seem to stick really well. We'll see what happens once the gears are in.



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