2005-2014 Mustangs Discussions on the latest S197 model Mustangs from Ford.

Is this a problem

Thread Tools
 
Search this Thread
 
Old Aug 10, 2021 | 08:20 PM
  #11  
winkawak's Avatar
winkawak
Thread Starter
2nd Gear Member
 
Joined: Oct 2012
Posts: 220
From: florida
Default

Originally Posted by imp
Disconnect the faulty cable at both it's ends and cut them off, tape over the exposed wire, and simply replace with new cable, attaching additional terminals if needed for supplying power to accessories.
Just cut off the terminal cables from the harness? attach new cable to the harness? this sound like require soldering of some kind.
Old Aug 11, 2021 | 04:43 PM
  #12  
algregory's Avatar
algregory
3rd Gear Member
 
Joined: Jan 2005
Posts: 701
From: New Bern, NC
Default

My little brother has had numerous cars in his life among other things, and he is very, very handy with many things in fix and repair on them or his house. When he is stumped he goes to www.youtube.com and asks. An amazing source which i have used on occasion. Such as trans on my Subaru and plug replacement on it. My '05 GT has always had no issues. Except I replaced its radio a few years ago. Happy Hunting!
Old Aug 12, 2021 | 03:52 PM
  #13  
imp's Avatar
imp
3rd Gear Member
 
Joined: Jul 2017
Posts: 849
From: AZ
Default

Originally Posted by winkawak
Just cut off the terminal cables from the harness? attach new cable to the harness? this sound like require soldering of some kind.
Let's go back to the OP picture. The fat battery cable disappears into convoluted plastic covering. SOMEWHERE that cable re-emerges connected to either a starter solenoid (if older vehicle) or at the starter motor itself. Another smaller cable or wire is in newer vehicles connected to the fat one at the battery terminal: that is visible if it's there, in your photo it is not, suggesting that smaller wire "take-off" has to be done elsewhere. In any event, the battery cable feeds power to the starter and EVERYTHING in the rest of the vehicle. Along the way, the alternator is also connected to those cables. If you are not familiar with doing electrical wiring and how it works, it is difficult to see exactly what I'm trying to say.

Simply put, the heavy cable can be cut out, and replaced by a new one having a battery terminal affixed to the battery end, and crimped to the remaining part of the old cable using a good heavy duty crimp type connector. Below is a typical replacement battery terminal. It is made of lead and requires no soldering:



The other end of your replacement cable can be connected to the remaining part of the old cable by a terminal such as this:



These particular ones are for Number 2 wire or smaller, and the ends of the cables to be spliced together are inserted and mechanically squeezed tightly within the terminal by crushing it. Soldering the assembly is a good idea, but not mandatory. Taping over it is.
Old Aug 13, 2021 | 10:36 PM
  #14  
winkawak's Avatar
winkawak
Thread Starter
2nd Gear Member
 
Joined: Oct 2012
Posts: 220
From: florida
Default

Originally Posted by imp
Let's go back to the OP picture. The fat battery cable disappears into convoluted plastic covering. SOMEWHERE that cable re-emerges connected to either a starter solenoid (if older vehicle) or at the starter motor itself. Another smaller cable or wire is in newer vehicles connected to the fat one at the battery terminal: that is visible if it's there, in your photo it is not, suggesting that smaller wire "take-off" has to be done elsewhere. In any event, the battery cable feeds power to the starter and EVERYTHING in the rest of the vehicle. Along the way, the alternator is also connected to those cables. If you are not familiar with doing electrical wiring and how it works, it is difficult to see exactly what I'm trying to say.

Simply put, the heavy cable can be cut out, and replaced by a new one having a battery terminal affixed to the battery end, and crimped to the remaining part of the old cable using a good heavy duty crimp type connector. Below is a typical replacement battery terminal. It is made of lead and requires no soldering:



The other end of your replacement cable can be connected to the remaining part of the old cable by a terminal such as this:



These particular ones are for Number 2 wire or smaller, and the ends of the cables to be spliced together are inserted and mechanically squeezed tightly within the terminal by crushing it. Soldering the assembly is a good idea, but not mandatory. Taping over it is.

Yesterday on my off day i decided to cut into the copper wires by removing the shrink wrap tubing and electric tape. So far the corrosion has only traveled about a inch down the wires. I mixed baking soda with water and dipped the corrosion part of the wire but even with a tooth brush i couldnt scrub every bit of the green stuff off. Im thinking about doing another dip and scrub then use a corrosion preventative spray to coat the wires then seal it up with liquid electrical tape.
Old Aug 14, 2021 | 12:26 AM
  #15  
imp's Avatar
imp
3rd Gear Member
 
Joined: Jul 2017
Posts: 849
From: AZ
Default

Originally Posted by winkawak
Yesterday on my off day i decided to cut into the copper wires by removing the shrink wrap tubing and electric tape. So far the corrosion has only traveled about a inch down the wires. I mixed baking soda with water and dipped the corrosion part of the wire but even with a tooth brush i couldnt scrub every bit of the green stuff off. Im thinking about doing another dip and scrub then use a corrosion preventative spray to coat the wires then seal it up with liquid electrical tape.
That should be adequate! Main thing is that the corrosion has not eaten away so much copper that the amount of wire left is not enought to carry the heavy starter current.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
67stang12
Classic Mustangs (Tech)
1
May 5, 2011 11:30 AM
oldno7
5.0L General Discussion
9
May 21, 2010 04:51 PM
pimp2303
Classic Mustangs (Tech)
0
May 8, 2008 12:08 AM
83_stang
5.0L (1979-1995) Mustang
0
Jun 12, 2007 12:16 AM
ho85GT
5.0L (1979-1995) Mustang
1
Feb 6, 2005 09:40 PM




All times are GMT -5. The time now is 09:32 PM.