4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

Intake Manifold blew out

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Old 06-29-2008, 10:15 PM
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dmorris245
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Default Intake Manifold blew out

97 GT. I was leaking cooland from t-stat housing last week, so over the weekend I check things out, found it was leaking, put in a new gasket / silicone, and she was good for a few days. Then tonight, I got on the gas and before I know it, I see lots of smoke from the rear view. Coolant light goes on.

Pull off and after the smoke clears, notice that the PLASTIC (grrrrrrrrrr....) t-stat housing basically blew out and failed.

OK, I can deal with this. I have pulled intakes before to replace gaskets. But, I think I have an option. This PI intake I am reading about. Since I need a new manifold, should I just get this better one?
I have found both non-PI and PI intakes on ebay, abotu $200 shipped. Then, after reading the PI swap post, I found this link
http://cgi.ebay.com/ebaymotors/96-98...mZ360047636138
and from the comments on the forum, seemed like a good product with almost all parts needed? What else should I get besides the fuel injector o-rings?

I am not plannign on doing the PI heads.

Hopefully when i look at it closer this week, I dont find other damage. :-(

Thanks for all the help.
Dave
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