4.6L (1996-2004 Modular) Mustang Technical discussions on 1996-2004 4.6 Liter Modular Motors (2V and 4V) within.

Cracked Intake Manifold

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Old May 9, 2005 | 05:06 PM
  #11  
CHKEE750CF's Avatar
CHKEE750CF
 
Joined: Apr 2005
Posts: 10
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Default RE: Cracked Intake Manifold

I have the exact same problem. The leak comes from the nipple that the short heater tube attaches to. It is a press fit into the manifold and they leak there as well. As time progresses polymer material does get brittle. Any time you have 2 non like materials that join together via glue or press fit there is a potential for a leak due to the differing rates of expansion. Mine started as a pinhole leak and is progressively getting worse as I heat cycle the engine. Mr Jones seems to have the best set of instructions out there so I am off to do the PI swap as well. Those plates are the only way to go IMHO.
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